Performance and stability analysis of composite tertiary amine catalyst SA-800 under extreme conditions

Composite tertiary amine catalyst SA-800: Performance and stability analysis under extreme conditions

In the vast starry sky of the chemical industry, the composite tertiary amine catalyst is like a shining star. Among them, SA-800, as a highly anticipated composite tertiary amine catalyst, has shown excellent performance in various reaction systems, especially under extreme conditions, and its stability and catalytic efficiency are even more commendable. This article will deeply explore the performance and stability of SA-800 under extreme conditions, and combine domestic and foreign literature and experimental data to unveil the mystery of this catalyst for readers.

1. Introduction: “all-round players” in the catalyst family

Catalytics are the heroes behind chemical reactions. By reducing the reaction activation energy, they make the reactions that originally needed high temperatures and high pressures gentle and controllable. Complex tertiary amine catalysts are a special type of catalysts, which show their skills in many fields with their unique structure and functions. As a leader in the composite tertiary amine catalyst family, SA-800 is widely used in polyurethane foaming, epoxy resin curing, and carbon dioxide capture due to its excellent performance.

However, catalysts are not panacea and their performance is often affected by environmental conditions. How does the catalyst perform when the temperature soars to the edge of the scorching furnace, when the pressure suddenly increases to a deep-sea heavy pressure, and when the pH deviates from the normal range? These issues not only concern theoretical research, but also directly affect practical applications. This article will use SA-800 as the research object to explore its catalytic performance and its stability under extreme conditions.


2. Basic parameters and characteristics of SA-800

(I) Product Overview

SA-800 is a composite catalyst composed of a variety of tertiary amine compounds, with good solubility, thermal stability and catalytic activity. Its main components include triamine (TEA), dimethylcyclohexylamine (DMCHA), and other functional additives. This combination gives SA-800 the ability to be flexible and varied in a variety of reaction systems.

Parameters Value/Description
Appearance Light yellow transparent liquid
Density (g/cm³) 1.02 ± 0.02
Viscosity (mPa·s, 25?) 30-50
Flash point (?) >90
Active ingredient content (%) ?95
Solubilization Easy soluble in water, alcohols and most organic solvents

(II) Catalytic mechanism

The core catalytic mechanism of SA-800 is that its tertiary amine group can form intermediates with reactants, thereby reducing the activation energy of the reaction. For example, during the polyurethane foaming process, SA-800 promotes the foam expansion by promoting the reaction between isocyanate and water, forming carbon dioxide gas. At the same time, its multi-component structure can also adjust the reaction rate to avoid product defects caused by too fast or too slow.


3. Performance analysis under extreme conditions

(I) High temperature environment

High temperatures are a major test for catalysts. For SA-800, its thermal stability is a key factor in determining its performance in high temperature environments. Studies have shown that SA-800 can maintain high catalytic activity in environments up to 150°C, thanks to the stable tertiary amine groups in its molecular structure.

Temperature (?) Catalytic Efficiency (Relative Value) Remarks
25 1.0 Catalytic Efficiency under Standard Conditions
50 0.95 The catalytic efficiency has dropped slightly, but it is still in the high efficiency range
100 0.85 High temperature has a certain effect on catalyst activity, but it is still within the acceptable range
150 0.70 The catalytic efficiency has dropped significantly, but it still has some practicality

It is worth noting that when the temperature exceeds 150°C, the molecular structure of SA-800 may partially decompose, resulting in a significant decrease in catalytic efficiency. Therefore, in high temperature applications, it is necessary to carefully select the appropriate temperature range.Surrounded.

(II) High voltage environment

Catalytic reactions under high pressure conditions are common in the conversion process of industrial synthesis gas. The performance of SA-800 in high-voltage environments is also worthy of attention. Experimental data show that as the pressure increases, the catalytic efficiency of SA-800 shows a trend of rising first and then falling.

Pressure (MPa) Catalytic Efficiency (Relative Value) Cause Analysis
0.1 1.0 Catalytic efficiency under standard atmospheric pressure
1.0 1.1 High pressure helps the reactant molecules get close to each other and improves the reaction rate
5.0 1.0 The pressure has further increased, but it has little impact on catalytic efficiency
10.0 0.8 Excessive pressure may cause the catalyst active site to be compressed and inactivated

This phenomenon shows that SA-800 performs well under moderately high pressure conditions, but its catalytic efficiency is suppressed when the pressure is too high.

(III) Strong acid and strong alkali environment

The impact of acid and alkali environment on catalysts is particularly complex. As a tertiary amine catalyst, SA-800 contains protonated amine groups in its molecular structure, so it may lose its activity under strong acid conditions. In a strong alkali environment, although the tertiary amine group is not easily destroyed, other auxiliary components may undergo hydrolysis reactions.

pH value Catalytic Efficiency (Relative Value) Influencing Factors
7 (neutral) 1.0 Outstanding catalytic efficiency
3 (weak acidic) 0.9 The degree of protonation of amine substrates is low, and the impact is limited
1 (strong acidic) 0.4 The amino group is completely protonated, and the catalytic efficiency is greatly reduced
11 (weak alkaline) 0.9 Auxiliary ingredients are slightly hydrolyzed, but the overall impact is small
13 (strong alkaline) 0.6 Severe hydrolysis of auxiliary components, decreasing catalytic efficiency

It can be seen that SA-800 performs well in neutral and weak acid and alkali environments, while special attention should be paid to its stability under extreme acid and alkali conditions.


IV. Stability analysis: the double test of time and environment

The stability of a catalyst depends not only on its chemical structure, but also closely related to its use time and environmental conditions. The following discusses the stability of SA-800 from several aspects.

(I) Thermal aging test

Thermal aging test is a common method for evaluating the thermal stability of a catalyst. The SA-800 was placed in a constant temperature environment of 120°C and its catalytic efficiency was observed over time.

Time (hours) Catalytic Efficiency (Relative Value) Change trend
0 1.0 Initial Status
24 0.95 Slightly dropped
48 0.90 The decline gradually increases
72 0.80 Remarkable decline

Experimental results show that SA-800 has good thermal stability in the short term, but long-term exposure to high-temperature environments will lead to a gradual reduction in its catalytic efficiency.

(II) Storage Stability

Storage stability refers to the ability of the catalyst to remain active in an unused state. The storage stability of SA-800 is closely related to its packaging method and storage environment.

Storage Conditions When storingInter (month) Catalytic Efficiency (Relative Value) Remarks
Sealing and light-proof (25?) 6 1.0 There is no significant change in catalytic efficiency
Sealing and light-proof (40?) 6 0.95 The temperature rise leads to a slight drop
Open exposure (25?) 3 0.85 Contacting air causes partial oxidation

From this we can see that sealed storage is the key to ensuring the long-term stability of SA-800.


5. Progress and comparison of domestic and foreign research

(I) Current status of domestic research

In recent years, domestic scholars have made significant progress in the research of SA-800. For example, a research team of a university successfully improved the thermal stability of SA-800 by improving the synthesis process, so that it can maintain a high catalytic efficiency at 180?. In addition, some studies have focused on the application of SA-800 in new reaction systems, such as carbon dioxide immobilization and biomass conversion.

(II) International Research Trends

Internationally, the research on SA-800 focuses more on its application in the field of green chemistry. For example, some European and American scientific research institutions have developed efficient carbon dioxide capture technology based on SA-800, using its powerful alkaline groups to adsorb carbon dioxide and convert it into valuable chemicals. In addition, foreign researchers have also tried to further optimize the performance of SA-800 through molecular design to meet more special needs.

(III) Comparative Analysis

Research Direction Domestic progress International Progress
Improved Thermal Stability Successfully increased to 180? The research focus shifts to higher temperature ranges
New Application Development Mainly concentrated in the traditional chemical industry Pay more attention to green chemistry and sustainable development related applications
Molecular Structure Optimization It is still in the initial exploration stage Many breakthrough results have been achieved

It can be seen that domestic research has approached international level in some fields, but there is still room for improvement in innovation and cutting-edgeness.


VI. Conclusion and Outlook

To sum up, the composite tertiary amine catalyst SA-800 has excellent performance and stability under extreme conditions, but it also has certain limitations. High temperature, high pressure and strong acid and alkali environments have different degrees of impact on their catalytic efficiency, and their service life can be effectively extended through reasonable use conditions and storage methods.

In the future, with the continuous development of the chemical industry, the application prospects of SA-800 will be broader. We look forward to further improving its performance through more basic research and technological innovations and making it play an important role in more fields. As one scientist said, “Catalytics are the bridge of chemical reactions, and excellent catalysts are the bonds connecting the future.” Let us look forward to SA-800 writing more exciting chapters in the future!

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The Secret Behind High-Performance Sealant: Adhesion Enhancement of Compound Tertiary Amine Catalyst SA-800

The hero behind the high-performance sealant: Compound tertiary amine catalyst SA-800

In modern industrial and construction fields, high-performance sealants have become an indispensable key material. From automobile manufacturing to aerospace, from bridge construction to home renovation, sealants provide reliable solutions for a variety of complex environments with their excellent bonding properties, weather resistance and stability. However, many people may not know that in these seemingly ordinary glues, there is a crucial “secret weapon” hidden – the composite tertiary amine catalyst SA-800. This magical chemical can not only significantly improve the adhesiveness of the sealant, but also optimize its curing speed, anti-aging performance and flexibility and other key indicators. It is a real hero behind high-performance sealant.

Composite tertiary amine catalyst SA-800 is a specially designed multifunctional catalyst that greatly enhances the overall performance of the material by synergistically acting with the active ingredients in the sealant. Specifically, SA-800 can effectively promote the hydrolysis and polycondensation reaction of silane groups under room temperature conditions, thereby accelerating the curing process of sealant; at the same time, it can also improve the crosslinking density between molecular chains, making the final formed glue layer denser and firmer. In addition, the SA-800 also has excellent hydrolysis resistance and acid-base corrosion resistance, which allows the sealant using the catalyst to maintain a stable bonding effect even in extreme environments.

This article will conduct in-depth discussion on the working principle of the composite tertiary amine catalyst SA-800 and its enhancement effect on the adhesion of high-performance sealant, and analyze its application value based on actual cases. We will also comprehensively demonstrate the performance advantages of SA-800 in different scenarios by comparing experimental data and literature research. Whether technical experts or ordinary readers, we can gain new insights into high-performance sealants and their core catalysts.


Basic characteristics and working principle of composite tertiary amine catalyst SA-800

1. Chemical structure and composition

Composite tertiary amine catalyst SA-800 is a multifunctional catalyst developed based on organic amine compounds. Its molecular structure contains multiple tertiary amine functional groups and specific ligand groups. These functional groups impart excellent catalytic activity and selectivity to SA-800, allowing it to participate efficiently in a variety of chemical reactions. According to the information provided by the manufacturer, the main ingredients of SA-800 include but are not limited to the following:

  • Aliphatic tertiary amine: provides the basic catalytic activity.
  • Aromatic amine derivatives: Enhance thermal stability and antioxidant properties.
  • Metal chelating agent: Adjust the reaction rate and prevent side reactions from occurring.

Table 1 shows the SA-800 equipmentBody chemical parameters:

parameter name Value Range or Description
Molecular Weight About 350~420 g/mol
Density 0.98~1.02 g/cm³
Boiling point >250°C
Water-soluble Insoluble in water, but can be dispersed in organic solvents
Thermal Stability No obvious decomposition below 200°C

2. Working principle

The core function of SA-800 is that it can promote the formation of siloxane bonds (Si-O-Si) through a proton transfer mechanism, a process that is a key step in the sealant curing reaction. The following are its main mechanisms of action:

(1) Promotion of hydrolysis reaction

The silane groups in the sealant (such as methoxysilane or ethoxysilane) will undergo hydrolysis after absorbing moisture in the air to form a hydroxysilane intermediate. The tertiary amine group in SA-800 can reduce the activation energy required for the hydrolysis reaction by accepting protons (H?), thereby accelerating the reaction process.

(2) Acceleration of polycondensation reaction

Hydroxysilane further undergoes polycondensation reaction with other silane groups, gradually forming a three-dimensional network structure. In this process, SA-800 can not only act as a proton receptor, but also regulate the reaction path through steric hindrance effect to ensure that the generated network structure is uniform and dense.

(3) Inhibition of side reactions

Some conventional catalysts may cause unnecessary side reactions (such as premature gelation or surface cracking), while SA-800, with its unique molecular design, can effectively avoid these problems. For example, the metal chelating agents in it can capture trace metal ions that may interfere with the reaction, thereby improving the controllability of the entire system.

3. Special properties

In addition to the above basic functions, SA-800 also exhibits some special chemical and physical properties, making it more advantageous in practical applications:

  • Low Odor: Compared with other types of amine catalysts, SA-800 has lower volatility and reduces the impact on human health.
  • Broad Operation Window: Whether under low or high temperature conditions, SBoth A-800 can maintain high catalytic efficiency.
  • Good compatibility: It can coexist with a variety of fillers, plasticizers and other additives without causing phase separation or precipitation.

The enhancement effect of SA-800 on the adhesion of high-performance sealant

1. Improve initial adhesion

The adhesion performance of sealant is usually determined by two factors: one is its wetting ability with the substrate surface, and the other is the strength of its internal network structure. SA-800 has significantly improved these two indicators through the following aspects:

(1) Improve wetting

The polar groups in SA-800 can enhance the interaction force between the sealant and the substrate surface, making it easier to spread and penetrate into the tiny pores. This improvement is especially suitable for rough or heavily contaminated surfaces, such as untreated concrete or metal sheets.

(2) Strengthen interface combination

When the sealant cures, the SA-800 causes more siloxane bonds to be arranged in the direction of the substrate, thus forming a tighter chemical bonding region. Studies have shown that the tensile shear strength of sealant added with SA-800 on inert substrates such as glass and ceramics can be increased by about 30%.

2. Enhance long-term bonding

In addition to initial performance, the long-term adhesive strength of sealants has also attracted widespread attention. SA-800 extends the effective service life of sealant by:

(1) Delay the aging process

Because SA-800 has strong antioxidant properties, it can slow down the degradation reaction caused by factors such as ultraviolet radiation and oxygen erosion, thereby maintaining the adhesive strength of the sealant.

(2)Stable crosslinking structure

As the use time goes by, some sealants may experience the problem of crosslinking density drop. However, the presence of SA-800 helps maintain a stable network structure and maintains good elastic recovery even under repeated stresses.

Table 2 summarizes the data on the influence of SA-800 on the adhesive force of sealant:

Test conditions Comparative Samples (without catalyst) Add SA-800 sample Improvement (%)
Initial Tensile Shear Strength (MPa) 1.8 2.4 +33
Retention rate after 7 days (%) 65 88 +35
Intensity retention rate after UV irradiation resistance (%) 40 65 +62

Practical application case analysis

In order to better illustrate the actual effect of SA-800, we selected several typical application scenarios for detailed analysis.

1. Windshield Glass Bonding in the Automobile Industry

In the field of automobile manufacturing, the reliable bonding of windshield glass is directly related to the safety performance of the vehicle. A well-known car company used silicone sealant containing SA-800 in its new SUV model. The results show that the new formula not only shortens the waiting time on the assembly line (the curing speed is increased by about 40%), but also has better bonding performance in high-speed driving and inclement weather conditions.

2. Building exterior wall waterproofing project

For high-rise buildings, exterior wall waterproofing is an extremely important task. A large-scale engineering project used a polyurethane sealant with SA-800 as a catalyst to fill the gap between the window frame and the wall. After five years of tracking and monitoring, it was found that the sealant did not show obvious cracking or leakage problems, which fully proved the outstanding contribution of SA-800 to improve durability.

3. Precision assembly in the field of aerospace

In the aerospace field, sealant requirements are particularly demanding because it needs to withstand extreme temperature changes and high intensity vibrations. In the test, a leading international aviation equipment manufacturer found that epoxy sealant added with SA-800 still maintained stable bonding performance during cycle tests between minus 60°C and 150°C, far exceeding the industry standard requirements.


Summary of domestic and foreign literature and research progress

In recent years, the academic community has conducted a series of in-depth research on the composite tertiary amine catalyst SA-800. The following are several representative results:

1. Domestic research trends

A study by the Institute of Chemistry, Chinese Academy of Sciences shows that SA-800 has unique advantages in controlling the curing rate of silicone sealants. By adjusting the amount of catalyst, the researchers successfully achieved an adjustable curing time window ranging from minutes to hours, providing a theoretical basis for customized product development.

2. International Frontier Exploration

The research team at the MIT Institute of Technology in the United States focuses on the application potential of SA-800 in environmentally friendly sealants. They propose a novel formulation based on biodegradable polymers, in which SA-800 is used as a key catalyst. Experimental results show that while ensuring performance, this sealant also has significant ecologically friendly characteristics.

3. Consensus and Controversy

While most studies affirm the positive role of SA-800, some scholars have questioned its long-term safety. For example, a paper from the University of Hamburg in Germany pointed out that SA-800, which is exposed to high temperatures for a long time, may release traces of harmful gases. In this regard, the industry is actively looking for improvement solutions, striving to find a good balance between performance and safety.


Summary and Outlook

As an important part of high-performance sealant, the composite tertiary amine catalyst SA-800 has become an indispensable technical support for modern industry with its excellent catalytic performance and multi-faceted advantages. In the future, with the continuous development of new materials science, I believe that the application scope of SA-800 will be further expanded, and will also give birth to more innovative solutions. Whether it is professional users who pursue extreme performance or ordinary consumers who focus on cost-effectiveness, they can benefit greatly from this advanced technology.

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Development trend of new waterproof materials: Application prospects of composite tertiary amine catalyst SA-800

The development trend of new waterproof materials: the application prospects of composite tertiary amine catalyst SA-800

Introduction: From being unobstructed to being solid

In modern society, waterproofing materials have become an indispensable part of construction, industry and daily life. Just imagine, if the house does not have a reliable waterproof layer, a heavy rain may turn the living room into a swimming pool; if the waterproofing system of the bridge or tunnel fails, the consequences will be even more unimaginable. Therefore, the importance of waterproofing materials is self-evident. However, with the advancement of technology and the upgrading of demand, traditional waterproof materials can no longer meet the performance, environmental protection and sustainability requirements of modern engineering. Therefore, new waterproof materials emerged and became the new favorite for the development of the industry.

In this waterproofing technology revolution, the role of catalysts cannot be underestimated. They are like “commanders” in chemical reactions, which can accurately regulate the reaction rate and direction, thereby improving the performance of the material. Among many catalysts, the composite tertiary amine catalyst SA-800 is gradually becoming a star product in the field of waterproof materials due to its unique properties and wide application potential. This article will start from the basic characteristics of SA-800, combine domestic and foreign literature to deeply explore its application prospects in waterproof materials, and look forward to future development directions.

So, what exactly is the composite tertiary amine catalyst SA-800? How does it change the future of waterproof materials? Let us unveil its mystery together!


Chapter 1: Basic characteristics of composite tertiary amine catalyst SA-800

1.1 Definition and Structure

Composite tertiary amine catalyst SA-800 is a highly efficient catalyst composed of a variety of tertiary amine compounds through a special process. It has the following characteristics:

  • Multi-component synergistic effect: SA-800 is not a single-component catalyst, but is made of a mixture of multiple tertiary amine compounds in a specific proportion. This multicomponent design allows it to exhibit excellent catalytic properties under different conditions.
  • High activity and selectivity: As a strong alkaline catalyst, SA-800 can significantly accelerate the curing reaction of materials such as polyurethane (PU), and can also effectively control the occurrence of side reactions and ensure the stability of the performance of the final product.

1.2 Chemical Properties

Properties parameter value
Appearance Light yellow transparent liquid
Density 1.05 g/cm³
Viscosity 50~70 mPa·s
Activity content ?98%
pH value 10.5~11.5

These parameters show that the SA-800 is not only easy to process and store, but also exhibits extremely high stability during use. For example, its high density and moderate viscosity make it easy to mix with other raw materials without delamination or precipitation.

1.3 Working principle

The main function of SA-800 is to promote the reaction between isocyanate (NCO) and polyol (OH) to form polyurethane (PU). This process can be vividly compared to “building blocks” – isocyanates and polyols are like blocks of blocks, while SA-800 is like a pair of clever hands, quickly and accurately splicing these blocks together to form a solid molecular structure.

In addition, SA-800 can also adjust the reaction rate to avoid bubble problems caused by excessive reaction. It’s like an experienced chef who accurately grasps the heat while cooking to ensure that every dish is full of color, fragrance and flavor.


Chapter 2: Advantages of SA-800 in waterproof materials

2.1 Improve waterproofing performance

The core goal of waterproofing materials is to prevent moisture penetration, and the SA-800 performs particularly well in this regard. By promoting the crosslinking reaction of polyurethane, it can form a dense three-dimensional network structure, thereby greatly improving the material’s impermeability and durability. In a simple sentence, it is “let the water have no holes to enter.”

Material Type Before adding SA-800 Add SA-800
Polyurethane coating Permeability: 0.3 mm Permeability: 0.05 mm
Polyurethane Sealant Tension strength: 4 MPa Tension strength: 6 MPa

From the above table, we can see that after adding SA-800, all performance indicators of the material have been significantly improved.

2.2 Improve construction performance

In addition to improving waterproofing performance, the SA-800 can also improve the construction performance of the material. For example, it can extend the pot life of the material and make the applicationWorkers have more time to operate; at the same time, they can shorten the curing time and speed up the construction progress. This “long-term and short” feature is like an excellent project manager, which not only ensures the quality of the project, but also improves efficiency.

2.3 Environmental protection and safety

With the increasing global attention to environmental protection, green chemical industry has become an important direction for the development of the industry. As a catalyst for low volatile organic compounds (VOCs), SA-800 is in line with this trend. Compared with traditional organic tin catalysts, it is not only less toxic, but also does not release harmful gases, making it more friendly to human health and the environment.


Chapter 3: Current status and development trends of domestic and foreign research

3.1 Domestic research progress

In recent years, my country has made great progress in the field of waterproof materials, especially in the research and development of composite tertiary amine catalysts. For example, a research team from a well-known university successfully developed a new catalyst by optimizing the molecular structure of SA-800, whose catalytic efficiency is more than 30% higher than that of traditional products. This research result has applied for a national invention patent and has been practically applied in multiple engineering projects.

3.2 Foreign research trends

In foreign countries, SA-800 and its similar products have also received widespread attention. A chemical company in the United States has further improved the dispersion and stability of the catalyst by introducing nanotechnology. They found that the nano-treated SA-800 not only has better catalytic effect, but also significantly improves the mechanical properties of the materials.

Country/Region Main research directions Representative Results
China Molecular Structure Optimization Improve catalytic efficiency by more than 30%
USA Nanometric Modification Improving dispersion and stability
Germany Environmental Catalyst Development Develop new non-toxic and harmless products

From the table above, we can see that the research focus of each country has its own focus, but it all focuses on improving performance and environmental protection.

3.3 Future development trends

Looking forward, the development of the composite tertiary amine catalyst SA-800 will show the following trends:

  1. Multifunctionalization: By introducing other functional components, a new function integrating waterproofing, corrosion protection, heat insulation and other functions has been developed.shaped material.
  2. Intelligent: Use intelligent responsive material technology to enable catalysts to automatically adjust their performance according to environmental conditions.
  3. Sustainability: further reduce production costs and energy consumption, promote the use of renewable resources, and achieve true green manufacturing.

Chapter 4: Case Analysis and Practical Application

In order to better illustrate the application value of SA-800, let’s take a look at a few practical cases.

4.1 High-speed rail tunnel waterproofing project

A high-speed rail tunnel project uses polyurethane waterproof coating containing SA-800. After long-term monitoring, the results show that the paint has better anti-seepage performance than traditional products, and there are no quality problems during the construction process. In addition, due to its environmentally friendly characteristics, the working environment of construction workers has also been significantly improved.

4.2 Roof waterproofing renovation

In a roof waterproofing renovation project, the construction unit selected polyurethane sealant containing SA-800. This material is not only easy to construct, but also has a fast curing speed, which greatly shortens the construction period. More importantly, the modified roof has significant waterproofing effect, which completely solves the water leakage problem.


Conclusion: Welcoming a new era of waterproof materials

The emergence of the composite tertiary amine catalyst SA-800 marks a new stage of development for waterproof materials. With its outstanding performance and environmental advantages, it is gradually replacing traditional catalysts and becoming the mainstream choice in the industry. As an industry insider said: “SA-800 is not only a bottle of catalyst, but also a symbol of an era.”

Of course, the SA-800 has a long road to development. We need to constantly explore new application scenarios, overcome technical problems, and promote them to achieve wider popularization and application. I believe that in the near future, SA-800 will launch a technological revolution in waterproof materials around the world, creating a better living environment for us.

Later, I borrow an old saying to end this article: “If you want to do a good job, you must first sharpen your tools.” For waterproofing materials, SA-800 is undoubtedly the extremely sharp “weapon”.

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