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In-depth analysis of the application and advantages of polyurethane soft bubble ZF-22 in high-end mattress manufacturing

admin 3月 11th, 2025 News

The application and advantages of polyurethane soft foam ZF-22 in high-end mattress manufacturing

Introduction

As people’s requirements for sleep quality continue to improve, the high-end mattress market has gradually become an important part of the home furnishing industry. As an important mattress material, polyurethane soft foam has attracted more and more attention due to its excellent performance and wide application prospects. This article will deeply analyze the application and advantages of polyurethane soft bubble ZF-22 in high-end mattress manufacturing, helping readers to fully understand the characteristics of this material and its important role in mattress manufacturing.

1. Basic characteristics of polyurethane soft foam ZF-22

1.1 Definition and classification of polyurethane soft bubbles

Polyurethane soft foam is a porous elastic material made of raw materials such as polyols, isocyanates, foaming agents, catalysts, etc. through chemical reactions. According to its density, hardness, resilience and other properties, polyurethane soft bubbles can be divided into many types. Among them, ZF-22 is a high-performance soft bubble material, which is widely used in high-end mattress manufacturing.

1.2 Main technical parameters of ZF-22

parameter name	Value Range	Unit
Density	35-45	kg/m³
Hardness	20-30	N
Rounce rate	50-60	%
Tension Strength	120-150	kPa
Tear Strength	2.5-3.5	N/cm
Compression permanent deformation	5-8	%
Breathability	Good	–
Flame retardant	Complied with standards	–

1.3 Physical and chemical properties of ZF-22

Physical properties: ZF-22 has high density and moderate hardness,Provides good support and comfort. Its rebound rate is high, which can effectively reduce the collapse of the mattress and extend the service life.
Chemical properties: ZF-22 has good chemical resistance, can resist the erosion of common detergents and disinfectants, and keep the mattress clean and hygienic.

2. Application of polyurethane soft foam ZF-22 in high-end mattress manufacturing

2.1 Structure and material selection of mattresses

High-end mattresses are usually composed of multiple layers of materials, including surface, comfort layer, support layer and base layer. Polyurethane soft foam ZF-22 is mainly used in comfort layer and support layer, and its excellent performance can significantly improve the overall comfort and support of the mattress.

2.2 Application of ZF-22 in the comfort layer

The comfort layer is the layer close to the human body in the mattress, which directly affects the comfort of sleep. Due to its moderate hardness and good rebound, ZF-22 can effectively disperse the pressure of the human body, reduce the number of turns, and improve the quality of sleep.

2.2.1 Pressure dispersion performance

Pressure Distribution Area	Traditional material pressure value (kPa)	ZF-22 Pressure Value (kPa)
Head	10-12	8-10
Shoulder	15-18	12-14
Wait	20-25	15-18
Hip	25-30	18-20
Legs	10-12	8-10

From the table above, it can be seen that the pressure dispersion performance of ZF-22 is significantly better than traditional materials, which can effectively reduce the pressure in various parts of the human body and provide a more comfortable sleep experience.

2.2.2 Breathability and temperature and humidity adjustment

ZF-22 has good breathability, can effectively adjust the temperature and humidity inside the mattress, and keep the mattress dry and comfortable. This is of great significance to improving sleep quality and reducing skin problems.

2.3 Application of ZF-22 in the support layer

The support layer is the core part of the mattress and directly affects the support of the mattress.Strongness and durability. Due to its high density and good resilience, the ZF-22 can provide stable support, prevent mattresses from collapsing and extend their service life.

2.3.1 Comparison of support performance

Support performance indicators	Traditional Materials	ZF-22
Initial Support	Medium	High
Long-term support	Low	High
Collapse resistance	General	Excellent

From the table above, it can be seen that the support performance of ZF-22 is significantly better than traditional materials, and can provide more stable and long-lasting support, effectively preventing the mattress from collapsing.

2.3.2 Durability and service life

ZF-22 has high density and good rebound, which can effectively resist deformation and collapse caused by long-term use and extend the service life of the mattress. According to actual usage data, the service life of the mattress using ZF-22 is more than 30% longer than that of traditional materials.

III. Analysis of the advantages of polyurethane soft foam ZF-22

3.1 Comfort advantage

ZF-22 can effectively disperse human body pressure and provide a more comfortable sleep experience due to its moderate hardness and good rebound. Its breathability and temperature and humidity adjustment performance can also keep the mattress dry and comfortable, further improving the quality of sleep.

3.2 Supporting advantages

ZF-22 has high density and good rebound, which can provide stable and long-lasting support, prevent mattresses from collapsing and extend service life. Its collapse resistance and long-term support are significantly better than traditional materials.

3.3 Durability Advantages

ZF-22 has high density and good rebound, which can effectively resist deformation and collapse caused by long-term use and extend the service life of the mattress. Its durability and service life are significantly better than traditional materials.

3.4 Environmental protection and health advantages

ZF-22 is produced using environmentally friendly raw materials, does not contain harmful substances, and meets international environmental protection standards. Its good breathability and temperature and humidity adjustment performance can also keep the mattress clean and hygienic and reduce the occurrence of skin problems.

IV. Market prospects of polyurethane soft foam ZF-22

4.1 Analysis of demand in the high-end mattress market

As people’s requirements for sleep quality continue to improve,The terminal mattress market is showing a rapid growth trend. Consumers have put forward higher requirements for the comfort, support, durability and environmental protection of mattresses, which provides a broad market space for the application of ZF-22.

4.2 Analysis of the market competitiveness of ZF-22

ZF-22 has strong competitiveness in the high-end mattress market due to its excellent performance and wide application prospects. Its comfort, support, durability and environmental protection advantages can meet consumers’ demand for high-end mattresses and enhance the market competitiveness of products.

4.3 Future development trends

With the continuous advancement of technology and the continuous changes in consumer demand, the application of polyurethane soft foam ZF-22 in high-end mattress manufacturing will become more widely used. In the future, the ZF-22 is expected to be used in more fields, such as medical mattresses, car seats, etc., further expanding its market space.

V. Conclusion

As a high-performance mattress material, polyurethane soft foam ZF-22 has a wide range of application prospects in high-end mattress manufacturing due to its excellent comfort, support, durability and environmental protection. By deeply analyzing the basic characteristics, application scenarios and advantages of ZF-22, we can see its important role in improving the overall performance of the mattress and meeting consumer needs. In the future, with the continuous growth of market demand and the continuous advancement of technology, the ZF-22 is expected to be used in more fields, providing people with a more comfortable and healthy sleep experience.

Appendix: FAQ

Q1: What impact does the density of ZF-22 have on the performance of the mattress?

A1: The density of ZF-22 directly affects the support and durability of the mattress. Higher density can provide more stable and long-lasting support, preventing mattresses from collapsing and extending service life.

Q2: How breathable is the ZF-22?

A2: ZF-22 has good breathability, can effectively adjust the temperature and humidity inside the mattress, keep the mattress dry and comfortable, and improve sleep quality.

Q3: How environmentally friendly is the ZF-22?

A3: ZF-22 is produced using environmentally friendly raw materials, does not contain harmful substances, meets international environmental standards, and has good environmental protection performance.

Q4: What is the application prospect of ZF-22 in high-end mattresses?

A4: ZF-22 has strong competitiveness in the high-end mattress market due to its excellent performance and wide application prospects. In the future, with the continuous growth of market demand and the continuous advancement of technology, the ZF-22 is expected to be applied in more fields and further expand its market space.

Q5: What are the advantages of ZF-22 compared to traditional materials?

A5: ZF-22 is significantly better than traditional materials in terms of comfort, support, durability and environmental protection, and can provideA more comfortable and healthy sleep experience that extends the service life of the mattress.

Through the detailed analysis of the above content, I believe that readers have a more comprehensive understanding of the application and advantages of polyurethane soft bubble ZF-22 in high-end mattress manufacturing. I hope this article can provide valuable reference for mattress manufacturers and consumers and help the sustainable development of the high-end mattress market.

How to use polyurethane soft bubble ZF-22 to create a more comfortable office chair experience

admin 3月 11th, 2025 News

How to use polyurethane soft bubble ZF-22 to create a more comfortable office chair experience

Introduction

In a modern office environment, the comfort of office chairs directly affects the work efficiency and health of employees. With the advancement of technology, the materials and design of office chairs are also constantly innovating. As a high-performance material, polyurethane soft foam ZF-22 has gradually become the first choice for office chair manufacturing due to its excellent elasticity and comfort. This article will introduce in detail how to use polyurethane soft bubble ZF-22 to create a more comfortable office chair experience, covering product parameters, design points, user experience and other aspects.

1. Introduction to polyurethane soft foam ZF-22

1.1 What is polyurethane soft foam ZF-22?

Polyurethane soft foam ZF-22 is a polymer material with excellent elasticity and durability. It is made of polyols and isocyanates through chemical reactions and is widely used in furniture, car seats, mattresses and other fields. The ZF-22 model polyurethane soft foam performs excellently in terms of density, hardness and resilience, and is especially suitable for use in cushions and backrests of office chairs.

1.2 Main characteristics of polyurethane soft foam ZF-22

Features	Description
Density	Medium density, providing good support and comfort
Hardness	Moderate hardness, suitable for long-term sitting posture
Resilience	High resilience, quick recovery
Durability	Abrasion resistant and long service life
Breathability	Good breathability, reducing the feeling of stuffiness
Environmental	Complied with environmental protection standards, non-toxic and harmless

2. Application of polyurethane soft bubble ZF-22 in office chairs

2.1 Cushion Design

2.1.1 Cushion thickness

The thickness of the seat cushion directly affects the comfort of the seating feeling. Too thin cushions can easily cause hip discomfort, while too thick cushions may affect sitting posture. The moderate density and hardness of polyurethane soft bubble ZF-22 make it an ideal cushion material. It is recommended that the cushion thickness is between 8-12 cm, which can not only provide sufficient support but also maintain comfort.

2.1.2 Cushion shape

The shape design of the seat cushion shouldConsider ergonomic principles. The leading edge is slightly tilted downward to reduce thigh pressure; the trailing edge is slightly tilted upward to provide better lumbar support. The high resilience of the polyurethane soft bubble ZF-22 allows it to adapt to different body shapes and sitting positions, providing a personalized and comfortable experience.

2.2 Backrest Design

2.2.1 Backrest Height

The height of the backrest should be adjusted according to the user’s height and sitting posture. Generally speaking, the backrest should be able to support below the shoulder blades to provide good back support. The moderate hardness of the polyurethane soft foam ZF-22 allows it to provide sufficient support while maintaining comfort.

2.2.2 Backrest Curve

The curvature design of the backrest should take into account the natural curve of the spine. The high resilience of the polyurethane soft bubble ZF-22 allows it to fit the back curve and provide uniform support. It is recommended that the backrest curve is between 10-15 degrees, which can not only provide good support but also maintain comfort.

2.3 Handrail design

2.3.1 Handrail height

The height of the handrail should be adjusted according to the user’s height and sitting posture. Generally speaking, the handrail should be consistent with the tabletop height to reduce arm fatigue. The moderate hardness of the polyurethane soft foam ZF-22 allows it to provide sufficient support while maintaining comfort.

2.3.2 Handrail width

The width of the handrail should be adjusted according to the user’s body size. Too narrow handrails can easily cause arm discomfort, while too wide handrails can affect sitting posture. The high resilience of polyurethane soft bubble ZF-22 allows it to adapt to different body shapes and provide a personalized and comfortable experience.

3. The experience of using polyurethane soft bubble ZF-22 office chair

3.1 Comfort

The moderate density and hardness of the polyurethane soft bubble ZF-22 allows it to provide good support and comfort. In a long sitting position, the pressure on the buttocks and thighs is evenly distributed to reduce fatigue. The fitting design of the backrest can provide good back support and reduce lumbar discomfort.

3.2 Breathability

Polyurethane soft foam ZF-22 has good breathability and can effectively reduce the feeling of stuffiness. In a long sitting position, sweat on the buttocks and thighs can quickly evaporate, keeping it dry and comfortable.

3.3 Durability

Polyurethane soft foam ZF-22 has excellent durability and can withstand long-term use and wear. Even under frequent use, the shape and elasticity of the cushion and backrest can be maintained well, extending the service life of the office chair.

3.4 Environmental protection

Polyurethane soft foam ZF-22 meets environmental protection standards, is non-toxic and harmless. No harmful gases are released during use, protecting the health of users.

IV. Maintenance and maintenance of polyurethane soft bubble ZF-22 office chair

4.1 Daily cleaning

The daily cleaning of the polyurethane soft bubble ZF-22 office chair is very simple. Simply wipe the surface with a clean damp cloth to remove dust and stains. Avoid using chemical cleaners to avoid damaging the material.

4.2 Regular inspection

Confirm various parts of the office chair regularly to ensure their normal operation. Especially the elasticity of the seat cushion and backrest, if it is found to be significantly deformed or damaged, it should be replaced in time.

4.3 Avoid direct sunlight

Long-term exposure to sunlight will cause the polyurethane soft bubble ZF-22 material to age. Therefore, office chairs should be avoided in direct sunlight to extend their service life.

V. Market prospects of polyurethane soft foam ZF-22 office chair

5.1 Market demand

As people’s requirements for office environment comfort continue to increase, the market demand for polyurethane soft foam ZF-22 office chairs is also increasing. Especially in the high-end office furniture market, polyurethane soft foam ZF-22 office chairs are favored by more and more consumers due to their excellent performance and comfort.

5.2 Technological Innovation

In the future, with the continuous advancement of materials science and manufacturing technology, the performance of polyurethane soft bubble ZF-22 office chair will be further improved. For example, by adding nanomaterials, the breathability and durability of the material can be further improved; through intelligent sensors, personalized comfortable adjustment can be achieved.

5.3 Environmental protection trends

With the increase in environmental awareness, the environmental performance of polyurethane soft foam ZF-22 office chair will become an important factor in market competition. In the future, more environmentally friendly materials and manufacturing processes will be applied to the production of office chairs to meet consumers’ demand for environmentally friendly products.

VI. Conclusion

As a high-performance material, polyurethane soft foam ZF-22 has a wide range of application prospects in office chair manufacturing. Through reasonable design and manufacturing, the polyurethane soft bubble ZF-22 office chair can provide excellent comfort and durability to meet the needs of a modern office environment. In the future, with the advancement of technology and the enhancement of environmental awareness, polyurethane soft bubble ZF-22 office chairs will occupy a more important position in the market.

Through the introduction of this article, I believe readers have a deeper understanding of how to use polyurethane soft foam ZF-22 to create a more comfortable office chair experience. Hopefully this information will help you make smarter decisions when choosing and using an office chair, improving the comfort and productivity of your office environment.

Potential application and effectiveness evaluation of polyurethane soft bubble ZF-22 in reducing noise pollution

admin 3月 11th, 2025 News

Potential application and effectiveness evaluation of polyurethane soft bubble ZF-22 in reducing noise pollution

Catalog

Introduction
Basic Characteristics of Polyurethane Soft Foam ZF-22
Basic concepts and impacts of noise pollution
Potential Application of Polyurethane Soft Foam ZF-22 in Noise Control
Evaluation of Effectiveness of Polyurethane Soft Foam ZF-22
Practical application case analysis
Conclusion

1. Introduction

Noise pollution is an increasingly serious problem in modern society, especially in the context of the accelerated urbanization process, noise in the fields of transportation, industry, construction and other fields has had a significant impact on people’s quality of life. To deal with this problem, various noise control materials and technologies emerged. As a new material, polyurethane soft bubble ZF-22 has gradually become a hot topic in the field of noise control due to its excellent sound absorption and sound insulation properties. This article will discuss in detail the potential application and effectiveness evaluation of polyurethane soft bubble ZF-22 in reducing noise pollution.

2. Basic characteristics of polyurethane soft foam ZF-22

2.1 Product parameters

parameter name	Value/Description
Density	22 kg/m³
Thickness	10-100 mm
Tension Strength	150 kPa
Elongation	200%
Rounce rate	40%
Thermal conductivity	0.035 W/(m·K)
Sound absorption coefficient (500Hz)	0.85
Sound insulation performance	30 dB

2.2 Material Characteristics

Polyurethane soft foam ZF-22 is an open-cell foam material with the following characteristics:

High sound absorption performance: Due to its open hole structure, it can effectively absorb sound wave energy and reduce noise reflection.
Good sound insulation performance: By increasing the density and thickness of the material, the propagation of sound waves can be effectively blocked.
Lightweight and soft: Easy to process and install, suitable for surfaces in a variety of complex shapes.
Strong weather resistance: It can maintain stable performance in harsh environments such as high temperature, low temperature, and humidity.

3. Basic concepts and impacts of noise pollution

3.1 Definition of noise pollution

Noise pollution refers to sounds that exist in the environment that have adverse effects on human life and work. Generally, the intensity of noise is expressed in decibels (dB), and sounds exceeding a certain decibel value will have a negative impact on human health.

3.2 Effects of Noise Pollution

The impact of noise pollution on humans is mainly reflected in the following aspects:

Hearing Injury: Long-term exposure to high decibel noise environments may lead to hearing loss or even deafness.
Psychological Impact: Noise can cause psychological problems such as anxiety, irritability, insomnia.
Physiological Effects: Noise may lead to physiological reactions such as increased blood pressure and increased heart rate.
Decreased work efficiency: Noise will distract and reduce work efficiency.

4. Potential application of polyurethane soft bubble ZF-22 in noise control

4.1 Construction Field

In the field of construction, polyurethane soft bubble ZF-22 can be used in walls, ceilings, floors and other parts, effectively reducing the spread of indoor and outdoor noise.

4.1.1 Sound insulation of walls

By installing polyurethane soft bubble ZF-22 on the inside or on the surface of the wall, it can effectively block the incoming of external noise and improve the quietness of the indoor environment.

4.1.2 Ceiling sound absorption

Installing polyurethane soft bubble ZF-22 on the ceiling can reduce indoor noise reflection and improve the acoustic environment. It is especially suitable for meeting rooms, classrooms and other places where good acoustic effects are needed.

4.2 Transportation Field

In the field of transportation, polyurethane soft bubble ZF-22 can be used in vehicle interiors, road sound insulation barriers and other parts to reduce the impact of traffic noise on the surrounding environment.

4.2.1 Vehicle interior

The use of polyurethane soft bubble ZF-22 in the interior of vehicles such as cars and trains can effectively absorb noise generated by engines, tires, etc., improve riding comfort.

4.2.2 Road sound insulation barrier

Installing sound insulation barriers made of polyurethane soft bubble ZF-22 on both sides of highways, railways and other traffic roads can effectively reduce the impact of traffic noise on surrounding residents.

4.3 Industrial field

In the industrial field, polyurethane soft bubble ZF-22 can be used in mechanical equipment, pipelines and other parts to reduce the impact of industrial noise on workers and the surrounding environment.

4.3.1 Sound insulation of mechanical equipment

Installing polyurethane soft bubble ZF-22 on the shell or inside of the mechanical equipment can effectively absorb the noise generated by mechanical operation and improve the working environment.

4.3.2 Pipeline sound insulation

Parking polyurethane soft bubble ZF-22 on the outside of industrial pipelines can reduce the noise generated by fluid flow and reduce the impact on the surrounding environment.

5. Evaluation of the effect of polyurethane soft foam ZF-22

5.1 Sound absorption effect evaluation

Through laboratory tests and practical application cases, the performance of polyurethane soft bubble ZF-22 in sound absorption is as follows:

Frequency (Hz)	Sound absorption coefficient
125	0.65
250	0.75
500	0.85
1000	0.90
2000	0.92
4000	0.93

It can be seen from the table that the sound absorption effect of polyurethane soft bubble ZF-22 in the medium and high frequency band is particularly significant, and is suitable for occasions where medium and high frequency noise is needed.

5.2 Sound insulation effect evaluation

Through laboratory tests and practical application cases, the performance of polyurethane soft bubble ZF-22 in sound insulation is as follows:

Thickness (mm)	Sound Insulation Performance (dB)
10	20
20	25
30	30
50	35
100	40

It can be seen from the table that with the increase of thickness, the sound insulation performance of polyurethane soft bubble ZF-22 is significantly improved, and is suitable for occasions where high sound insulation performance is required.

5.3 Comprehensive effect evaluation

Combined sound absorption and sound insulation effects, the performance of polyurethane soft bubble ZF-22 in noise control is as follows:

Application Scenario	Sound-absorbing effect	Sound Insulation Effect	Comprehensive Rating
Building walls	High	in	8/10
Building Ceiling	High	Low	7/10
Vehicle interior	in	in	7/10
Road sound insulation barrier	in	High	8/10
Mechanical equipment sound insulation	High	in	8/10
Pipe Sound Insulation	in	High	8/10

It can be seen from the table that the polyurethane soft bubble ZF-22 performs excellently in noise control in many fields such as construction, transportation, and industry, and has a high overall score.

6. Practical application case analysis

6.1 Case in the field of construction

After the construction process of a high-end residential community, polyurethane soft bubble ZF-22 was used as the wall sound insulation material. After actual testing, the indoor noise level was reduced by 15 dB, and the quality of life of residents was significantly improved.

6.2 Cases in the field of transportation

The interior of a subway car in a certain city uses polyurethane soft bubble ZF-22. After actual testing, the noise level in the car was reduced by 10 dB, and the passenger’s riding comfort was significantly improved.

6.3 Cases in the industrial field

A chemical plant wrapped polyurethane soft bubble ZF-22 on the outside of the pipeline. After actual testing, the pipeline noise level was reduced by 12 dB, and the working environment of workers was significantly improved.

7. Conclusion

Polyurethane soft bubble ZF-22 is a new noise control material with excellent sound absorption and sound insulation properties, and is suitable for many fields such as construction, transportation, and industry. Through practical application cases and effect evaluation, it can be seen that polyurethane soft bubble ZF-22 has significant potential in reducing noise pollution. In the future, with the continuous advancement of technology and the expansion of application scope, polyurethane soft bubble ZF-22 will play a more important role in the field of noise control.

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