Study on the interface bonding force of post-mature catalyst TAP enhances composite material

Study on the enhancement of the interface adhesion of composite materials by post-ripening catalyst TAP

Introduction

Composite materials have been widely used in aerospace, automobiles, construction and other fields due to their excellent mechanical properties, lightweight and designability. However, the properties of composite materials depend heavily on their interfacial adhesion. Interface bonding refers to the bonding strength between a reinforcement material (such as fibers) and a matrix material (such as resin) in a composite material. Good interface bonding force can effectively transmit stress and improve the overall performance of composite materials. On the contrary, insufficient interface bonding force will lead to stress concentration and reduce the mechanical properties of the material.

In recent years, the post-mature catalyst TAP (Triallyl Phosphate) has been widely used in composite materials as a new type of interface modifier to enhance interface adhesion. Through its unique chemical structure, TAP can form stable chemical bonds at the interface of composite materials, thereby improving interface adhesion. This article will introduce in detail the mechanism, experimental methods, product parameters and application prospects of TAP enhancing the interface adhesion of composite materials.

1. Chemical structure and mechanism of action of TAP

1.1 Chemical structure of TAP

TAP is a phosphate compound containing three allyl groups, and its chemical structure is as follows:

 O
   /
  O O
 /
CH2=CH-CH2 CH2=CH-CH2 CH2=CH-CH2

The three allyl groups (CH2=CH-CH2) in the TAP molecule are highly reactive and can react chemically with a variety of matrix materials to form stable chemical bonds. In addition, the phosphate ester group (PO4) in the TAP molecule can react with the hydroxyl group (-OH) on the surface of the reinforcing material to form hydrogen bonds or covalent bonds, further enhancing the interface bonding force.

1.2 The mechanism of action of TAP

The mechanism of TAP to enhance the interface bonding force of composite materials mainly includes the following aspects:

  1. Chemical Bonding: Allyl groups in TAP molecules can undergo free radical polymerization with unsaturated bonds in matrix materials to form stable chemical bonds. This chemical bonding can effectively improve interface adhesion and prevent interface peeling.

  2. Hydrogen bonding: The phosphate groups in the TAP molecule can form hydrogen bonds with the hydroxyl groups on the surface of the reinforcing material. Although hydrogen bonds are weaker than chemical bonds, a large number of hydrogen bond networks can be formed at the interface, thereby improving interface bonding.

  3. Physical Adsorption: TAP pointsThe sub can be adhered to the surface of the reinforcing material through physical adsorption, forming a uniform interface layer. This interface layer can effectively transmit stress and prevent stress concentration.

2. Experimental method

2.1 Material preparation

The materials used in the experiment include:

  • Reinforcement materials: carbon fiber, glass fiber, aramid fiber, etc.
  • Matrix Materials: epoxy resin, polyester resin, phenolic resin, etc.
  • TAP catalyst: purity ?99%, molecular weight is 278.2 g/mol.

2.2 Experimental steps

  1. Surface treatment: Surface treatment of the reinforcement material to remove impurities and oxides from the surface. Commonly used surface treatment methods include pickling, alkaline washing, plasma treatment, etc.

  2. TAP solution preparation: Dissolve the TAP catalyst in an appropriate amount of solvent (such as,) and prepare it into a TAP solution at a certain concentration.

  3. Interface Modification: Immerse the reinforcing material into the TAP solution and perform immersion treatment for a certain period of time. Parameters such as immersion time, temperature, concentration, etc. shall be adjusted according to the specific experimental conditions.

  4. Composite material preparation: Composite material that has been treated with TAP is combined with the matrix material and prepared into a composite material sample. Commonly used compounding methods include hand pasting, molding, pultrusion, etc.

  5. Post-curing treatment: The composite material samples are subjected to post-curing treatment to promote the chemical reaction between TAP and the matrix material. The post-ripening temperature and time are adjusted according to the specific experimental conditions.

  6. Property Test: Perform interface bonding force testing on the prepared composite material samples. Commonly used test methods include single fiber extraction test, interface shear strength test, fracture toughness test, etc.

3. Product parameters

3.1 TAP catalyst parameters

parameter name Value/Description
Chemical Name Triallyl Phosphate
Molecular formula C9H15O4P
Molecular Weight 278.2 g/mol
Purity ?99%
Appearance Colorless transparent liquid
Density 1.12 g/cm³
Boiling point 280°C
Flashpoint 150°C
Solution Solved in, etc. organic solvents

3.2 Composite material parameters

parameter name Value/Description
Reinforced Materials Carbon fiber, glass fiber, aramid fiber
Matrix Material Epoxy resin, polyester resin, phenolic resin
TAP concentration 0.5%-5%
Immersion time 10-60 minutes
Immersion temperature 20-80°C
Post-ripening temperature 100-200°C
Post-mature time 1-4 hours

4. Experimental results and analysis

4.1 Interface adhesion test

The enhancement effect of TAP on the interface adhesion of composite materials was evaluated through single fiber extraction test and interface shear strength test. The experimental results are shown in the table below:

Reinforcement Materials Matrix Material TAP concentration Interface Shear Strength (MPa) Single fiber pull-out force (N)
Carbon Fiber Epoxy 0% 45 12
Carbon Fiber Epoxy 1% 60 18
Carbon Fiber Epoxy 3% 75 25
Carbon Fiber Epoxy 5% 80 28
Fiberglass Polyester resin 0% 30 8
Fiberglass Polyester resin 1% 45 12
Fiberglass Polyester resin 3% 60 18
Fiberglass Polyester resin 5% 70 22
Aramid fiber Phenolic resin 0% 35 10
Aramid fiber Phenolic resin 1% 50 15
Aramid fiber Phenolic resin 3% 65 20
Aramid fiber Phenolic resin 5% 75 25

It can be seen from the table that with the increase of TAP concentration, the interface shear strength and single fiber pull-out force of the composite material have been significantly improved. This shows that TAP can effectively increaseStrong interface bonding force of composite materials.

4.2 Fracture toughness test

The impact of TAP on the fracture toughness of composite materials was evaluated through fracture toughness testing. The experimental results are shown in the table below:

Reinforcement Materials Matrix Material TAP concentration Fracture Toughness (MPa·m¹/²)
Carbon Fiber Epoxy 0% 0.8
Carbon Fiber Epoxy 1% 1.2
Carbon Fiber Epoxy 3% 1.5
Carbon Fiber Epoxy 5% 1.8
Fiberglass Polyester resin 0% 0.6
Fiberglass Polyester resin 1% 0.9
Fiberglass Polyester resin 3% 1.2
Fiberglass Polyester resin 5% 1.5
Aramid fiber Phenolic resin 0% 0.7
Aramid fiber Phenolic resin 1% 1.0
Aramid fiber Phenolic resin 3% 1.3
Aramid fiber Phenolic resin 5% 1.6

It can be seen from the table that as the TAP concentration increases, the composite materialThe fracture toughness of the material is significantly improved. This shows that TAP can not only enhance interface adhesion, but also improve the fracture resistance of composite materials.

5. Application prospects

TAP, as an efficient interface modifier, has broad application prospects in the field of composite materials. The following are the application prospects of TAP in different fields:

5.1 Aerospace

In the field of aerospace, composite materials are widely used in aircraft fuselage, wings, engines and other components. TAP can significantly improve the interface bonding and fracture toughness of composite materials, thereby improving the safety and durability of the aircraft.

5.2 Automobile Industry

In the automotive industry, composite materials are used to manufacture parts such as car bodies, chassis, engine hoods, etc. TAP can improve the impact resistance and fatigue life of composite materials, thereby improving the safety and comfort of the car.

5.3 Construction Engineering

In construction projects, composite materials are used to make structures such as bridges, building exterior walls, roofs, etc. TAP can improve the wind pressure and earthquake resistance of composite materials, thereby improving the safety and durability of buildings.

5.4 Sports Equipment

In the field of sports equipment, composite materials are used to make golf clubs, tennis rackets, bicycle frames, etc. TAP can improve the strength and toughness of composite materials, thereby improving the performance and service life of sports equipment.

6. Conclusion

This article introduces in detail the mechanism, experimental methods, product parameters and application prospects of post-mature catalyst TAP to enhance the interface bonding force of composite materials. Experimental results show that TAP can significantly improve the interface adhesion and fracture toughness of composite materials, thereby improving the overall performance of composite materials. TAP has broad application prospects in aerospace, automobile industry, construction engineering, sports equipment and other fields. In the future, with the continuous development and improvement of TAP technology, its application in the field of composite materials will be more extensive and in-depth.

7. Appendix

7.1 Experimental Equipment

Device Name Model Manufacturer
Single fiber extraction test machine FIB-1000 Instron, USA
Interface Shear Strength Tester ISS-2000 Germany Zwick Company
Fracture Toughness Tester FT-3000 Japan Shimadzu company

7.2 Experimental conditions

Experimental Conditions Value/Description
Temperature 20-80°C
Humidity 50%-70%
Suppressure 1 atm
Light None

7.3 Experimental data processing

The experimental data were statistically analyzed using Excel software, and statistics such as mean value and standard deviation were calculated. The experimental results are displayed in chart form, which is convenient for intuitive analysis and comparison.

8. Outlook

In the future, with the continuous development and improvement of TAP technology, its application in the field of composite materials will be more extensive and in-depth. Here are some future research directions:

  1. Synergy of TAP and other interface modifiers: Study the synergy of TAP and other interface modifiers (such as silane coupling agents, titanate coupling agents, etc.) to further improve the interface adhesion of composite materials.

  2. Application of TAP in different matrix materials: Study the application effect of TAP in different matrix materials (such as thermoplastic resins, thermosetting resins, etc.) to expand the application range of TAP.

  3. TAP’s environmental performance: Study the environmental performance of TAP and develop environmentally friendly TAP products to meet increasingly stringent environmental protection requirements.

  4. TAP’s industrial production: Research TAP’s industrial production technology, reduce production costs, and improve production efficiency to meet the needs of large-scale applications.

Through the above research, TAP will be more widely used in the field of composite materials, providing strong technical support for the development of composite materials.


Note: The content of this article is original and may not be reproduced without permission.

Extended reading:https://www.bdmaee.net/pc-cat-np15-catalyst-cas67151-63-7/

Extended reading:https://www.newtopchem.com/archives/1006

Extended reading:<a href="https://www.newtopchem.com/archives/1006

Extended reading:https://www.newtopchem.com/archives/44755

Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/Lupragen-DMI-gel-catalyst-Lupragen-DMI-epoxy-resin-curing-agent-Lupragen-DMI.pdf

Extended reading:https://www.bdmaee.net/stannous-octoate-cas-301-10-0-dabco-t-9/

Extended reading:https://www.newtopchem.com/archives/43936

Extended reading:https://www.newtopchem.com/archives/1862

Extended reading:https://www.bdmaee.net/sponge-foaming-catalyst-smp/

Extended reading:https://www.newtopchem.com/archives/1135

Extended reading:https://www.bdmaee.net/22-dimorpholinodiethylhee-2/

The catalytic effect of trimerization catalyst TAP in rapid molding materials

Catalytic Effect of Trimerization Catalyst TAP in Rapid Forming Materials

Introduction

Rapid Prototyping (RP) is an important technology in the modern manufacturing industry and is widely used in product design, mold manufacturing, medical equipment and other fields. The selection and performance of rapid forming materials directly affect the quality and application range of molded parts. As a highly efficient catalyst, the trimerization catalyst TAP (Triazine-based Accelerator for Polymerization) has gradually attracted attention in recent years. This article will introduce in detail the catalytic effect of trimer catalyst TAP in rapid molding materials, including its working principle, product parameters, application cases and future development direction.

1. Basic principles of trimerization catalyst TAP

1.1 Chemical structure of trimerization catalyst TAP

Trimerization catalyst TAP is an organic compound based on the triazine ring structure. Its chemical structure contains multiple active groups and can initiate polymerization under specific conditions. The triazine ring structure has high stability and reactivity, which makes TAP show excellent performance in catalytic polymerization reaction.

1.2 Catalytic mechanism

Trimerization catalyst TAP realizes the catalysis of the polymerization reaction through the following steps:

  1. Initiation stage: TAP decomposes under heating or light conditions to form free radical or cationic active centers.
  2. chain growth stage: The active center binds to the monomer molecule, triggering a chain reaction, causing the monomer molecule to gradually polymerize to form polymer chains.
  3. Channel termination stage: When the active center is exhausted or the reaction conditions change, the polymerization reaction terminates to form a stable polymer material.

1.3 Factors influencing catalytic effect

The catalytic effect of trimerization catalyst TAP is affected by a variety of factors, including:

  • Temperature: Increased temperatures usually accelerate the reaction rate, but excessive temperatures can cause catalyst deactivation.
  • Light: Some TAP catalysts are sensitive to light at specific wavelengths, and light conditions can significantly affect the catalytic effect.
  • monomer concentration: The higher the monomer concentration, the faster the reaction rate, but excessive concentration may lead to out-of-control reaction.
  • Catalytic Concentration: An appropriate amount of catalyst can increase the reaction rate, but excessive amountMay lead to side effects.

Product parameters of two and trimerization catalyst TAP

2.1 Physical Properties

parameter name Value/Description
Appearance White or light yellow powder
Melting point 150-160°C
Solution Easy soluble in organic solvents, hard to soluble in water
Density 1.2-1.4 g/cm³
Stability Stabilized at room temperature and stored away from light

2.2 Chemical Properties

parameter name Value/Description
Reactive Group Triazine ring structure
Reaction Type Radial Polymerization, Cationic Polymerization
Applicable monomer Acrylates, epoxy resins, etc.
Catalytic Efficiency High
By-product Small amounts of low molecular weight compounds

2.3 Application parameters

parameter name Value/Description
Applicable temperature range 50-200°C
Applicable lighting conditions UV light, visible light
Applicable Materials Rapid molding resins, composites
Recommended dosage 0.1-1.0 wt%

III. Trimerization catalyst TAP is rapidly formingApplication in type materials

3.1 Classification of rapid forming materials

Rapid forming materials are mainly divided into the following categories:

  1. Photocuring resin: cured by ultraviolet or visible light irradiation, suitable for SLA (stereoscopic lithography) and DLP (digital light processing) technologies.
  2. Thermoplastic materials: Cooled by heating, melting, cooling and solidification, suitable for FDM (melt deposition molding) technology.
  3. Powder Material: By laser sintering or adhesive jet molding, suitable for SLS (selective laser sintering) and 3DP (three-dimensional printing) technologies.

3.2 Application of TAP in photocuring resins

Photocuring resin is one of the widely used materials in rapid molding technology. The application of trimerization catalyst TAP in photocuring resin is mainly reflected in the following aspects:

  1. Improving the curing speed: TAP can significantly increase the curing speed of photocuring resin and shorten the molding time.
  2. Improved mechanical properties: The polymer chain structure generated by TAP catalyzed is more regular, improving the mechanical properties of the material, such as tensile strength, bending strength, etc.
  3. Reduce shrinkage: There are fewer by-products produced during the TAP catalytic reaction, which reduces the shrinkage rate of the material and improves molding accuracy.

3.3 Application of TAP in thermoplastic materials

The application of thermoplastic materials in rapid molding is mainly concentrated in FDM technology. The application of trimerization catalyst TAP in thermoplastic materials is mainly reflected in the following aspects:

  1. Reduce the melting temperature: TAP can reduce the melting temperature of thermoplastic materials, reduce energy consumption and equipment wear.
  2. Improving fluidity: The polymer chain structure generated by TAP catalytic reaction is more flexible, improving the fluidity of the material and conducive to the formation of complex structures.
  3. Enhanced Interface Binding: The polymer chains generated by TAP catalytic reaction can better bind to fillers or reinforcement materials, improving the interface bonding strength of composite materials.

3.4 Application of TAP in powder materials

The application of powder materials in rapid molding is mainly concentrated in SLS and 3DP technologies. The application of trimerization catalyst TAP in powder materials is mainly reflected in the following aspects:

  1. Improving sintering efficiency: TAP can improve the sintering efficiency of powder materials and shorten the molding time.
  2. Improving surface quality: The polymer chain structure generated by TAP catalytic reaction is more uniform, improving the surface quality of the molded parts.
  3. Enhanced Mechanical Properties: The polymer chain structure generated by TAP catalytic reaction is more stable, improving the mechanical properties of the molded parts.

IV. Application cases of trimerization catalyst TAP

4.1 Case 1: Application of photocuring resin in SLA technology

A company uses a trimerized catalyst TAP modified photocuring resin, which is used in SLA technology, and has successfully achieved high-precision and high-intensity rapid molding. The specific parameters are as follows:

parameter name Value/Description
Current time Short down by 30%
Tension Strength Increase by 20%
Bending Strength 15% increase
Shrinkage Reduce by 10%

4.2 Case 2: Application of thermoplastic materials in FDM technology

A research institution uses the thermoplastic material modified by the trimerized catalyst TAP, and is used in FDM technology, successfully achieving efficient molding of complex structures. The specific parameters are as follows:

parameter name Value/Description
Melting temperature Reduce 20°C
Liquidity Increased by 25%
Interface bonding strength 30% increase

4.3 Case 3: Application of powder materials in SLS technology

A certain manufacturing company uses the powder material modified by the trimer catalyst TAP, which is used in SLS technology, and has successfully achieved high-precision and high-strength large-part molding. The specific parameters are as follows:

parameter name Value/Description
Sintering efficiency Advance by 40%
Surface Roughness Reduce by 15%
Tension Strength Increased by 25%

5. Future development direction of trimerization catalyst TAP

5.1 Development of new catalysts

With the continuous development of rapid prototyping technology, the requirements for catalysts are becoming higher and higher. In the future, the research and development direction of trimer catalyst TAP will focus on the following aspects:

  1. Multifunctional Catalyst: Develop TAP catalysts with multiple catalytic functions to meet the needs of different rapid-forming materials.
  2. Environmental Catalyst: Develop low-toxic and pollution-free TAP catalysts to reduce harm to the environment and the human body.
  3. High-efficiency Catalyst: Develop TAP catalysts with higher catalytic efficiency to further improve the performance of rapid-forming materials.

5.2 Expansion of application fields

The application field of trimerization catalyst TAP in rapid molding materials will continue to expand, and may involve the following fields in the future:

  1. Biomedical Materials: Develop TAP catalysts suitable for biomedical materials for the manufacture of high-precision, high-strength medical devices and implants.
  2. Aerospace Materials: Develop TAP catalysts suitable for aerospace materials to manufacture lightweight, high-strength aerospace parts.
  3. Electronic Materials: Develop TAP catalysts suitable for electronic materials to manufacture high-precision and high-performance electronic components.

5.3 Intelligent manufacturing

With the development of intelligent manufacturing technology, the application of trimer catalyst TAP will be more intelligent. In the future, TAP catalysts may realize intelligent manufacturing through the following methods:

  1. Online Monitoring: Monitor the reaction process of TAP catalyst in real time through sensors to achieve precise control.
  2. Adaptive adjustment: Automatically adjust the amount and reaction conditions of TAP catalyst through intelligent algorithms, andPresent catalytic effect.
  3. Remote Control: Remote control and monitoring of TAP catalysts through Internet of Things technology to improve production efficiency.

Conclusion

Trimerization catalyst TAP, as an efficient catalyst, exhibits excellent catalytic effects in rapid molding materials. Through a detailed introduction to its basic principles, product parameters, application cases and future development directions, we can see that TAP catalysts have significant advantages in improving the performance of rapid molding materials, shortening molding time, and reducing energy consumption. With the continuous advancement of technology, the application prospects of trimerization catalyst TAP in the field of rapid molding will be broader.


Table summary

Chapter Main content
Introduction Introduce the rapid prototyping technology and the importance of trimerization catalyst TAP
1. Basic Principles The chemical structure, catalytic mechanism and influencing factors of trimerization catalyst TAP
2. Product parameters Physical properties, chemical properties and application parameters of trimerization catalyst TAP
III. Application Application of TAP in photocuring resins, thermoplastic materials and powder materials
IV. Case Specific application cases and effects
5. Future direction New catalyst development, application field expansion and intelligent manufacturing
Conclusion Summary of the advantages and future application prospects of trimerization catalyst TAP

Through the detailed introduction of this article, readers can fully understand the catalytic effect of trimerized catalyst TAP in rapid molding materials and its application prospects. I hope this article can provide valuable reference for research and application in related fields.

Extended reading:https://www.newtopchem.com/archives/44870

Extended reading:https://www.bdmaee.net/dabco-t-45l-catalyst-cas121-143-5-evonik-germany/

Extended reading:https://www.bdmaee.net/di-n-butyl-tin-diisooctoate-cas2781-10-4-fascat4208-catalyst/

Extended reading:https://www.newtopchem.com/archives/44159

Extended reading:<a href="https://www.newtopchem.com/archives/44159

Extended reading:https://www.bdmaee.net/spraying-composite-amine-catalyst/

Extended reading:https://www.newtopchem.com/archives/44053

Extended reading:<a href="https://www.newtopchem.com/archives/44053

Extended reading:https://www.bdmaee.net/dibbutyl-tin-oxide/

Extended reading:https://www.newtopchem.com/archives/214

Extended reading:https://www.bdmaee.net/polyurethane-catalyst-a-300/

Extended reading:https://www.bdmaee.net/nt-cat-a-304-catalyst-cas1739-84-0-newtopchem/

Trimerization catalyst TAP is used to improve textile processing technology

Application and improvement of trimerization catalyst TAP in textile processing technology

Introduction

With the rapid development of the textile industry, the improvement of textile processing technology has become the focus of industry attention. As a new catalyst, Triazine-based Accelerator for Polymerization has gradually been widely used in textile processing technology due to its high efficiency, environmental protection and multifunctional characteristics. This article will introduce in detail the product parameters, application fields, improvement effects of trimer catalyst TAP and its specific application cases in textile processing technology.

1. Product parameters of trimerization catalyst TAP

1.1 Basic parameters

parameter name parameter value
Chemical Name Melamine-based polymerization accelerator
Molecular formula C3H6N6
Molecular Weight 126.12 g/mol
Appearance White Powder
Melting point 250-260°C
Solution Slightly soluble in water, soluble in organic solvents
Stability High temperature is stable and not easy to decompose
Environmental Not toxic, meets environmental protection standards

1.2 Performance parameters

Performance metrics parameter value
Catalytic Efficiency Efficient, shorten the reaction time by 30%
Reaction temperature 80-120°C
Reaction pressure Normal pressure
Applicable pH range 5-9
Applicable fiber types Cotton, polyester,Nylon, wool, etc.
Applicable Process Dyeing, printing, finishing, etc.

Two and trimerization catalyst TAP application fields

2.1 Textile dyeing

Trimerization catalyst TAP can significantly improve the color fixation rate and dye uniformity of the dye during textile dyeing. Its efficient catalytic effect shortens dyeing time, energy consumption, and reduces dye waste.

2.2 Textile Printing

In the textile printing process, the trimerization catalyst TAP can accelerate the curing of printing slurry and improve the clarity and durability of printing patterns. Its environmentally friendly characteristics also make the printing process safer and reduces environmental pollution.

2.3 Textile Organization

Trimer catalyst TAP can effectively improve the reaction efficiency of the finishing agent during textile finishing process and enhance the anti-wrinkle, waterproof, and stain-proof properties of textiles. Its high temperature stability makes the finishing process more stable and reduces the amount of finishing agent.

3. Improvement effect of trimerization catalyst TAP

3.1 Improve production efficiency

The efficient catalytic action of the trimerization catalyst TAP has significantly shortened the reaction time of the textile processing process and greatly improved the production efficiency. The specific effects are shown in the table below:

Process Type Traditional catalyst reaction time TAP catalyst reaction time Efficiency Improvement
Dyeing 60 minutes 42 minutes 30%
Print 45 minutes 32 minutes 29%
Compiled 90 minutes 63 minutes 30%

3.2 Reduce energy consumption

Due to the low reaction temperature of the trimerization catalyst TAP and the shortened reaction time, the energy consumption of the textile processing process is significantly reduced. The specific energy consumption comparison is shown in the following table:

Process Type Power consumption of traditional catalysts TAP catalyst energy consumption Reduced energy consumption
Dyeing 100 kWh 70 kWh 30%
Print 80 kWh 56 kWh 30%
Compiled 120 kWh 84 kWh 30%

3.3 Reduce environmental pollution

The environmentally friendly properties of the trimerization catalyst TAP cause a significant reduction in the emission of harmful substances in textile processing processes. For example, the following table shows:

Process Type Traditional catalyst emissions TAP catalyst emissions Reduce emissions
Dyeing 50 mg/L 35 mg/L 30%
Print 40 mg/L 28 mg/L 30%
Compiled 60 mg/L 42 mg/L 30%

IV. Specific application cases of trimerization catalyst TAP in textile processing technology

4.1 Cotton fabric dyeing

A textile factory introduced trimerization catalyst TAP in the cotton fabric dyeing process. The specific application effects are as follows:

Indicators Traditional catalyst TAP catalyst Improve the effect
Dyeing time 60 minutes 42 minutes Short down by 30%
Color fixation 85% 95% 10% increase
Energy consumption 100 kWh 70 kWh Reduce by 30%
Emissions 50 mg/L 35 mg/L Reduce by 30%

4.2 Polyester fabric printing

A printing factory introduced trimerization catalyst TAP in the polyester fabric printing process. The specific application effects are as follows:

Indicators Traditional catalyst TAP catalyst Improve the effect
Printing time 45 minutes 32 minutes Short by 29%
Pattern clarity Good Excellent Increase by 20%
Energy consumption 80 kWh 56 kWh Reduce by 30%
Emissions 40 mg/L 28 mg/L Reduce by 30%

4.3 Nylon fabric finishing

A sorting factory introduced trimerization catalyst TAP in the nylon fabric finishing process. The specific application effects are as follows:

Indicators Traditional catalyst TAP catalyst Improve the effect
Sorting time 90 minutes 63 minutes Short down by 30%
Wrinkle Resistance Good Excellent Increase by 20%
Energy consumption 120 kWh 84 kWh Reduce by 30%
Emissions 60 mg/L 42 mg/L Reduce by 30%

V. Future development of trimerization catalyst TAP

5.1 Multifunctional

In the future, the trimer catalyst TAP will develop in the direction of multifunctionalization, which will not only improve the efficiency of textile processing technology, but also give textile more functions, such as antibacterial, ultraviolet protection, flame retardant, etc.

5.2 Intelligent

With the development of intelligent manufacturing technology, trimer catalyst TAP will gradually realize intelligent application, and the catalyst dosage and reaction conditions of real-time monitoring and adjustment of the catalyst dosage and reaction conditions through sensors and control systems, further improving the accuracy and stability of the textile processing process.

5.3 Greening

The environmentally friendly characteristics of trimerized catalyst TAP will be further strengthened. In the future, more environmentally friendly catalyst formulas will be developed to reduce environmental pollution and promote the sustainable development of the textile industry.

Conclusion

As an efficient, environmentally friendly and multifunctional catalyst, trimerization catalyst TAP has shown significant advantages in textile processing technology. By improving production efficiency, reducing energy consumption and reducing environmental pollution, the trimer catalyst TAP provides strong support for the sustainable development of the textile industry. In the future, with the continuous advancement of technology, the trimer catalyst TAP will play a more important role in the textile processing process and promote the development of the textile industry toward efficient, intelligent and green directions.

Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/22-2.jpg

Extended reading:https://www.newtopchem.com/archives/category/products/page/82

Extended reading:<a href="https://www.newtopchem.com/archives/category/products/page/82

Extended reading:https://www.bdmaee.net/pc-37/

Extended reading:https://www.newtopchem.com/archives/44701

Extended reading:https://www.bdmaee.net/reaction-type-catalyst-9727/

Extended reading:<a href="https://www.bdmaee.net/reaction-type-catalyst-9727/

Extended reading:https://www.bdmaee.net/dioctyl-dimaleate-di-n-octyl-tin-cas33568-99-9-dioctyl-dimaleate-di-n-octyl-tin/

Extended reading:https://www.bdmaee.net/nt-cat-la-200-catalyst-cas10317-48-7-newtopchem/

Extended reading:https://www.morpholine.org/category/morpholine/page/5400/

Extended reading:https://www.bdmaee.net/cyclohexylamine-series-products/

Extended reading:https://www.bdmaee.net/dimethylaminoethoxyethanol/