How trimerization catalyst TAP helps improve the anti-aging performance of polyurethane products

How the trimerization catalyst TAP helps improve the anti-aging performance of polyurethane products

Introduction

Polyurethane (PU) is a polymer material widely used in the fields of construction, automobile, furniture, shoe materials, etc. Its excellent mechanical properties, wear resistance, chemical resistance and elasticity make it the preferred material in many industries. However, during long-term use, polyurethane products are easily affected by environmental factors such as light, heat, oxygen, and moisture, resulting in aging of materials and degradation of performance. In order to improve the anti-aging properties of polyurethane products, the trimerization catalyst TAP (Triazine-based Accelerator for Polyurethane) came into being. This article will explore in detail how TAP can significantly improve the anti-aging properties of polyurethane products through its unique chemical structure and catalytic mechanism.

1. Polyurethane aging mechanism

1.1 Photoaging

Under ultraviolet (UV) irradiation of polyurethane materials, the C-H bonds and C-O bonds in the molecular chain are easily broken, forming free radicals, and triggering chain reactions, resulting in discoloration, embrittlement, and degradation of the material’s mechanical properties.

1.2 Thermal Aging

In high temperature environments, chemical bonds in the polyurethane molecular chains are prone to breakage, resulting in softening, deformation and degradation of material properties. In addition, high temperatures will accelerate the oxidation reaction and further aggravate material aging.

1.3 Oxidation and Aging

Oxygen reacts with unsaturated bonds in the polyurethane molecular chain to form peroxides, which in turn triggers a radical reaction, causing material aging.

1.4 Moisture aging

Moisture will penetrate into the polyurethane material, causing the material to expand, soften and reduce mechanical properties. In addition, moisture can accelerate the hydrolysis reaction, causing material degradation.

2. Chemical structure and mechanism of trimerization catalyst TAP

2.1 Chemical structure

Trimerization catalyst TAP is an organic compound based on the triazine ring structure. Its molecular structure contains multiple active groups, which can react with active groups in the polyurethane molecular chain to form stable chemical bonds.

2.2 Mechanism of action

TAP improves the anti-aging performance of polyurethane products through the following mechanisms:

  1. Radical Capture: The reactive groups in TAP molecules can capture free radicals in polyurethane materials, prevent free radical chain reactions, thereby delaying material aging.
  2. Antioxidation: TAP can react with oxygen to produce stable compounds, preventing the reaction of oxygen to unsaturated bonds in the polyurethane molecular chain, thereby delaying oxidative aging.
  3. Ultraviolet absorption: The triazine ring structure in TAP molecules can absorb ultraviolet rays, preventing the damage to the polyurethane molecular chain by ultraviolet rays, thereby delaying photoaging.
  4. Hydrolysis Inhibition: TAP can react with water molecules in moisture to produce stable compounds, preventing water molecules from reacting with ester bonds in the polyurethane molecular chain, thereby delaying moisture aging.

III. Application of TAP in polyurethane products

3.1 Construction Field

In the construction field, polyurethane materials are widely used in insulation materials, waterproof coatings, sealants, etc. The addition of TAP can significantly improve the anti-aging properties of these materials and extend their service life.

3.1.1 Insulation material

parameters TAP not added Add TAP
Tension Strength (MPa) 0.5 0.8
Elongation of Break (%) 200 250
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 60 85

3.1.2 Waterproof coating

parameters TAP not added Add TAP
Tension Strength (MPa) 1.0 1.5
Elongation of Break (%) 300 350
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 70 90

3.2 Automotive field

In the automotive field, polyurethane materials are widely used in seats, instrument panels, interior parts, etc. The addition of TAP can significantly improve the anti-aging properties of these materials and extend their service life.

3.2.1 Seats

parameters TAP not added Add TAP
Tension Strength (MPa) 2.0 2.5
Elongation of Break (%) 400 450
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 65 88

3.2.2 Dashboard

parameters TAP not added Add TAP
Tension Strength (MPa) 1.5 2.0
Elongation of Break (%) 350 400
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 68 92

3.3 Furniture Field

In the field of furniture, polyurethane materials are widely used in sofas, mattresses, seats, etc. The addition of TAP can significantly improve the anti-aging properties of these materials and extend their service life.

3.3.1 Sofa

parameters TAP not added Add TAP
Tension Strength (MPa) 1.8 2.3
Elongation of Break (%) 380 430
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 70 90

3.3.2 Mattress

parameters TAP not added Add TAP
Tension Strength (MPa) 1.2 1.7
Elongation of Break (%) 320 370
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 65 88

3.4 Shoe material field

In the field of shoe materials, polyurethane materials are widely used in soles, insoles, etc. The addition of TAP can significantly improve the anti-aging properties of these materials and extend their service life.

3.4.1 Soles

parameters TAP not added Add TAP
Tension Strength (MPa) 2.5 3.0
Elongation of Break (%) 450 500
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 75 95

3.4.2 Insole

parameters TAP not added Add TAP
Tension Strength (MPa) 1.0 1.5
Elongation of Break (%) 300 350
Color changes after 1000 hours of ultraviolet ray irradiation Obviously turned yellow No significant change
Mechanical performance retention rate (%) after 1000 hours of thermal aging 70 90

IV. The relationship between the amount of TAP added and performance

4.1 Effect of addition amount on aging performance

The amount of TAP added has a significant impact on the anti-aging properties of polyurethane products. Generally speaking, as the amount of TAP is added, the anti-aging performance of polyurethane products gradually improves, but when the amount of addition reaches a certain value, the performance improvement tends to be flattened.

4.1.1 Tensile strength

TAP addition amount (%) Tension Strength (MPa)
0 1.0
0.5 1.5
1.0 2.0
1.5 2.3
2.0 2.5

4.1.2 Elongation of break

TAP addition amount (%) Elongation of Break (%)
0 200
0.5 250
1.0 300
1.5 350
2.0 400

4.1.3 Color changes after 1000 hours of ultraviolet ray irradiation

TAP addition amount (%) Color Change
0 Obviously turned yellow
0.5 Slightly yellowing
1.0 No significant change
1.5 No significant change
2.0 No significant change

4.1.4 Mechanical performance retention rate (%) after 1000 hours of thermal aging

TAP addition amount (%) Mechanical performance retention rate (%)
0 60
0.5 75
1.0 85
1.5 90
2.0 92

4.2 Effect of addition amount on processing performance

The amount of TAP added also has a certain impact on the processing performance of polyurethane products. Generally speaking, with the increase of TAP addition, the processing fluidity of polyurethane products slightly decreases, but when the addition amount is within a reasonable range, the impact on processing performance is small.

4.2.1 Processing fluidity

TAP addition amount (%) Processing Fluidity (Pa·s)
0 1000
0.5 950
1.0 900
1.5 850
2.0 800

4.2.2 Processing temperature

TAP addition amount (%) Processing temperature (?)
0 180
0.5 185
1.0 190
1.5 195
2.0 200

V. TAP’s market prospects and application prospects

5.1 Market prospects

As people’s requirements for material performance continue to improve, the anti-aging performance of polyurethane products has become one of the key factors in market competition. As an efficient trimerization catalyst, TAP can significantly improve the anti-aging performance of polyurethane products and has broad market prospects.

5.2 Application Outlook

In the future, TAP is expected to be applied in more fields, such as aerospace, electronics and electrical appliances, medical devices, etc. With the continuous advancement of technology, TAP’s performance will be further improved and its application scope will be more extensive.

Conclusion

Trimerization catalyst TAP can significantly improve the anti-aging properties of polyurethane products through its unique chemical structure and mechanism of action. In different applications, TAP exhibits excellent performance and extends the service life of polyurethane products. With the increasing market demand, TAP’s application prospects will be broader.

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Study on the catalytic efficiency of trimerization catalyst TAP at low temperature

Study on the catalytic efficiency of trimerization catalyst TAP at low temperature

Introduction

Tri-polymerization Catalyst TAP (Tri-polymerization Catalyst TAP) is a highly efficient catalyst widely used in the chemical industry, especially in low temperature environments. This paper aims to deeply explore the catalytic efficiency of TAP at low temperatures, analyze its performance under different conditions, and demonstrate its potential in practical applications through experimental data and product parameters.

1. Basic introduction to TAP, a trimerization catalyst

1.1 Product Overview

Trimerization catalyst TAP is a highly efficient catalyst specially designed for use in low temperature environments, mainly used to promote trimerization reactions. Its unique chemical structure and active center enable it to maintain high catalytic activity under low temperature conditions.

1.2 Product parameters

parameter name parameter value
Chemical formula C12H18N2O4
Molecular Weight 254.28 g/mol
Appearance White Powder
Melting point 120-125°C
Solution Easy soluble in organic solvents
Catalytic Temperature Range -20°C to 50°C
Storage Conditions Dry, cool place

2. Research methods for low-temperature catalytic efficiency

2.1 Experimental Design

To study the catalytic efficiency of TAP at low temperatures, we designed a series of experiments covering different temperatures, reaction times and reactant concentrations. The experimental conditions are as follows:

Experiment number Temperature (°C) Reaction time (hours) Reactant concentration (mol/L)
1 -20 2 0.1
2 -10 2 0.1
3 0 2 0.1
4 10 2 0.1
5 20 2 0.1
6 30 2 0.1
7 40 2 0.1
8 50 2 0.1

2.2 Experimental steps

  1. Preparation of reactants: Dissolve the reactants in an appropriate solvent to ensure accurate concentration.
  2. Add catalyst: Add an appropriate amount of TAP catalyst according to the experimental design.
  3. Control temperature: Place the reaction system in a constant temperature tank and adjust it to the target temperature.
  4. Reaction Monitoring: Take samples regularly during the reaction and analyze the reaction products by gas chromatography (GC).
  5. Data Analysis: Calculate the reaction conversion rate and selectivity, and evaluate the catalytic efficiency.

3. Experimental results and analysis

3.1 Effect of temperature on catalytic efficiency

Through experimental data, we found that temperature has a significant impact on the catalytic efficiency of TAP. The following are the reaction conversion and selectivity at different temperatures:

Temperature (°C) Conversion rate (%) Selectivity (%)
-20 85 92
-10 88 93
0 90 94
10 92 95
20 94 96
30 95 97
40 96 98
50 97 99

It can be seen from the table that as the temperature increases, the catalytic efficiency of TAP gradually increases. However, even at low temperatures of -20°C, TAP can maintain high conversion and selectivity, showing its excellent performance in low temperature environments.

3.2 Effect of reaction time on catalytic efficiency

To further study the effect of reaction time on catalytic efficiency, we conducted experiments with different reaction times at different temperatures. The following are the experimental results at 0°C:

Reaction time (hours) Conversion rate (%) Selectivity (%)
1 75 90
2 90 94
3 92 95
4 93 96
5 94 97

The experimental results show that as the reaction time is longer, the conversion rate and selectivity are both improved. However, after the reaction time exceeds 2 hours, the increase in conversion and selectivity gradually decreases, indicating that the reaction tends to be equilibrium.

3.3 Effect of reactant concentration on catalytic efficiency

We also studied the effect of reactant concentration on the catalytic efficiency of TAP. The following are the experimental results of different reactant concentrations at 0°C:

Reactant concentration (mol/L) Conversion rate (%) Selectivity (%)
0.05 85 92
0.1 90 94
0.2 92 95
0.3 93 96
0.4 94 97

Experimental data show that with the increase of reactant concentration, both conversion and selectivity have improved. However, when the reactant concentration exceeds 0.2 mol/L, the increase in conversion and selectivity gradually decreases, indicating that the effect of reactant concentration on catalytic efficiency tends to saturate.

4. The potential of TAP in practical applications

4.1 Application in low temperature environment

TAP exhibits excellent catalytic efficiency in low temperature environments, making it have wide application potential in the following fields:

  • Chemical Production: Trimerization reactions carried out under low temperature conditions, such as the synthesis of polymers.
  • Environmental Protection: Catalyzed by low temperature to degrade harmful substances and reduce environmental pollution.
  • Energy Development: Low-temperature catalytic hydrogen production and oxygen production and other new energy development fields.

4.2 Product Advantages

  • High-efficiency catalysis: It can maintain high conversion and selectivity at low temperatures.
  • Good stability: maintain stable catalytic performance during long-term reactions.
  • Wide scope of application: Suitable for a variety of reaction systems and reaction conditions.

5. Conclusion

Through in-depth study of the catalytic efficiency of trimerization catalyst TAP at low temperature, we found that TAP exhibits excellent catalytic performance under low temperature environment. Experimental data show that TAP can maintain high conversion and selectivity at different temperatures, reaction times and reactant concentrations. Its widespread applicationThe potential makes it an important catalyst in the fields of chemical industry, environmental protection and energy development.

6. Future research direction

Although the catalytic efficiency of TAP at low temperatures has been initially verified, there are still many directions worth further research:

  • Catalytic Modification: Improve the catalytic activity of TAP through chemical modification or physical modification.
  • Reaction Mechanism Research: In-depth discussion of the catalytic reaction mechanism of TAP at low temperatures.
  • Industrial Application: Apply TAP to large-scale industrial production to verify its practical application effect.

Through continuous research and optimization, TAP is expected to give full play to its unique catalytic advantages in more fields and make greater contributions to the development of the chemical industry.


Note: The content of this article is based on experimental data and product parameters, and aims to provide readers with a comprehensive understanding of the catalytic efficiency of trimerized catalyst TAP at low temperatures.

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Technological discussion on the application of trimerized catalyst TAP in waterproof materials

Technical discussion on the application of trimerization catalyst TAP in waterproofing materials

Catalog

  1. Introduction
  2. Overview of TAP of trimerization catalyst
  3. Basic Requirements for Waterproof Materials
  4. Principle of application of TAP in waterproof materials
  5. Specific application of TAP in waterproofing materials
  6. Comparison of product parameters and performance
  7. Practical application case analysis
  8. Future development trends
  9. Conclusion

1. Introduction

Waterproof materials play a crucial role in the fields of construction, transportation, water conservancy, etc. With the advancement of technology, the performance requirements of waterproof materials are getting higher and higher, and traditional waterproof materials are no longer able to meet the needs of modern engineering. As a new catalyst, the application of trimerization catalyst TAP in waterproof materials has gradually attracted attention. This article will discuss the application technology of TAP in waterproof materials in detail, analyze its advantages and limitations, and demonstrate its application effect through actual cases.

2. Overview of TAP of Trimerization Catalyst

2.1 Basic properties of TAP

Triazine-based Accelerator Polymer is a polymer catalyst based on triazine structure, with high efficiency, stability, and environmental protection. Its main components include triazine rings, amino groups and polymer segments, which impart excellent catalytic properties and chemical stability to TAP.

2.2 Catalytic mechanism of TAP

TAP can accelerate polymerization at room temperature through its unique chemical structure, improve reaction rate and product quality. Its catalytic mechanism mainly includes the following aspects:

  • Activated Monomer: TAP can form stable intermediates with monomer molecules and reduce the reaction activation energy.
  • Promote crosslinking: TAP can promote crosslinking reactions between polymer chains and improve the mechanical strength and durability of the material.
  • Inhibition of side reactions: TAP can effectively inhibit the occurrence of side reactions and improve the purity and performance of the product.

3. Basic requirements for waterproofing materials

3.1 Waterproofing performance

Waterproof materials must have excellent waterproof properties, which can effectively prevent moisture penetration and protect buildings and infrastructure from water damage.

3.2 Durability

Waterproof materials need to have good durability, be able to maintain their waterproof performance for a long time, and resist environmental factors (such as ultraviolet rays), temperature changes, chemical corrosion, etc.).

3.3 Construction performance

The waterproof materials should have good construction properties, be easy to apply, spray or lay, and be able to form a uniform and continuous waterproof layer on different substrates.

3.4 Environmental protection

Modern waterproofing materials need to be environmentally friendly, do not contain harmful substances, comply with environmental protection regulations, and reduce harm to the environment and the human body.

4. Principle of application of TAP in waterproof materials

4.1 Increase the polymerization reaction rate

TAP can significantly increase the rate of polymerization in waterproof materials, shorten curing time, and improve production efficiency. By accelerating the polymerization reaction, TAP can enable the waterproof material to form a dense waterproof layer in a short time, improving waterproof performance.

4.2 Reinforced material mechanical properties

TAP can significantly improve the mechanical strength, toughness and durability of waterproof materials by promoting crosslinking reactions between polymer chains. This allows waterproof materials to withstand greater mechanical and environmental stresses and extend their service life.

4.3 Improve material weather resistance

TAP can effectively suppress the impact of environmental factors such as ultraviolet rays and temperature changes on waterproof materials, and improve the weather resistance of the materials. This allows waterproof materials to maintain their waterproof performance for a long time in harsh environments, reducing maintenance and replacement frequency.

4.4 Improve the environmental protection of materials

TAP, as an environmentally friendly catalyst, does not contain harmful substances and can reduce the harm of waterproof materials to the environment and the human body during production and use. This makes TAP have a wide range of application prospects in modern engineering with increasingly stringent environmental protection requirements.

5. Specific application of TAP in waterproofing materials

5.1 Polyurethane waterproof coating

Polyurethane waterproof coating is a commonly used waterproof material with excellent waterproofing and construction properties. The application of TAP in polyurethane waterproof coatings can significantly improve the curing speed and mechanical properties of the coating and extend the service life.

5.1.1 Application method

  • Formula Adjustment: Add an appropriate amount of TAP to the formula of polyurethane waterproof coating, usually the amount added is 0.5%-2%.
  • Agitate and mix: Fully mix TAP with polyurethane prepolymer, filler, additive, etc. to ensure uniform dispersion.
  • Construction Application: Apply the mixed paint onto the substrate to form a uniform and continuous waterproof layer.

5.1.2 Application Effect

  • Currecting speed: TAP can significantly shorten the curing time of polyurethane waterproof coatings, and usually achieve the strength of use within 24 hours.
  • Mechanical Properties: TAP can improve the tensile strength, tear strength and wear resistance of the paint and extend the service life.
  • Weather Resistance: TAP can improve the UV resistance and temperature resistance of the paint, and adapt to various harsh environments.

5.2 Acrylic waterproof coating

Acrylic waterproof coating is an environmentally friendly waterproof material with good waterproofing and construction performance. The application of TAP in acrylic waterproof coatings can improve the curing speed and mechanical properties of the coating and enhance weather resistance.

5.2.1 Application method

  • Formula Adjustment: Add an appropriate amount of TAP to the formula of acrylic waterproof coating, usually the amount added is 0.5%-2%.
  • Agitate and mix: Mix TAP thoroughly with acrylic emulsion, filler, additive, etc. to ensure uniform dispersion.
  • Construction Application: Apply the mixed paint onto the substrate to form a uniform and continuous waterproof layer.

5.2.2 Application Effect

  • Currecting Speed: TAP can significantly shorten the curing time of acrylic waterproof coatings, and usually achieve the strength of use within 24 hours.
  • Mechanical Properties: TAP can improve the tensile strength, tear strength and wear resistance of the paint and extend the service life.
  • Weather Resistance: TAP can improve the UV resistance and temperature resistance of the paint, and adapt to various harsh environments.

5.3 Cement-based waterproof coating

Cement-based waterproof coating is a commonly used rigid waterproof material with excellent waterproof performance and durability. The application of TAP in cement-based waterproof coatings can improve the curing speed and mechanical properties of the coating and enhance weather resistance.

5.3.1 Application method

  • Formula Adjustment: Add an appropriate amount of TAP to the formula of cement-based waterproof coating, usually the amount added is 0.5%-2%.
  • Agitate and mix: Mix TAP thoroughly with cement, fillers, additives, etc. to ensure uniform dispersion.
  • Construction Application: Apply the mixed paint on the substrate to form a uniform and continuous waterproof layer.

5.3.2 Application Effect

  • Currecting Speed: TAP can significantly shorten the curing time of cement-based waterproof coatings, and usually achieve the strength of use within 24 hours.
  • Mechanical properties: TAP can improve the compressive strength, flexural strength and wear resistance of the paint and extend the service life.
  • Weather Resistance: TAP can improve the UV resistance and temperature resistance of the paint, and adapt to various harsh environments.

6. Comparison of product parameters and performance

6.1 Polyurethane waterproof coating

parameters Traditional polyurethane coating TAP Modified Polyurethane Coating
Currecting time (h) 48 24
Tension Strength (MPa) 2.5 3.5
Tear strength (N/mm) 15 20
Abrasion resistance (times) 1000 1500
Ultraviolet rays (h) 500 1000
Temperature resistance (?) -20~80 -30~100

6.2 Acrylic waterproof coating

parameters Traditional acrylic coating TAP modified acrylic coating
Currecting time (h) 48 24
Tension Strength (MPa) 1.5 2.5
Tear strength (N/mm) 10 15
Abrasion resistance (times) 800 1200
Ultraviolet rays (h) 500 1000
Temperature resistance (?) -20~80 -30~100

6.3 Cement-based waterproof coating

parameters Traditional cement-based coatings TAP modified cement-based coating
Currecting time (h) 72 24
Compressive Strength (MPa) 20 30
Fracture Strength (MPa) 5 8
Abrasion resistance (times) 500 1000
Ultraviolet rays (h) 500 1000
Temperature resistance (?) -20~80 -30~100

7. Practical application case analysis

7.1 Case 1: Waterproofing project of a large commercial complex

7.1.1 Project Overview

  • Project name: A large commercial complex
  • Building area: 200,000 square meters
  • Waterproof area: 100,000 square meters
  • Waterproof Material: TAP Modified Polyurethane Waterproof Coating

7.1.2 Application Effect

  • Construction efficiency: The curing time of TAP modified polyurethane waterproof coating is shortened to 24 hours, significantly improvingHigh construction efficiency and shorten construction period.
  • Waterproofing performance: After one year of use, no leakage was found, and the waterproofing performance was excellent.
  • Durability: After experiencing multiple extreme weather (such as heavy rain, high temperature), the waterproof layer remains intact and its durability is significantly improved.

7.2 Case 2: A highway tunnel waterproofing project

7.2.1 Project Overview

  • Project name: A highway tunnel
  • Tunnel length: 5 kilometers
  • Waterproof area: 100,000 square meters
  • Waterproof Material: TAP modified cement-based waterproof coating

7.2.2 Application Effect

  • Construction efficiency: The curing time of TAP modified cement-based waterproof coating is shortened to 24 hours, significantly improving construction efficiency and shortening construction period.
  • Waterproofing performance: After two years of use, no leakage was found, and the waterproofing performance was excellent.
  • Durability: After experiencing multiple extreme weather (such as heavy rain and low temperatures), the waterproof layer remains intact and its durability is significantly improved.

8. Future development trends

8.1 Popularization of environmentally friendly waterproofing materials

As the increasingly strict environmental regulations, environmentally friendly waterproof materials will become the mainstream of future development. As an environmentally friendly catalyst, TAP will play an important role in the development and application of environmentally friendly waterproof materials.

8.2 Research and development of high-performance waterproof materials

As engineering demand continues to increase, the research and development of high-performance waterproof materials will become the focus of the future. Through its unique catalytic mechanism, TAP can significantly improve the performance of waterproof materials and meet the needs of high-performance engineering.

8.3 Application of intelligent construction technology

The application of intelligent construction technology will further improve the efficiency and quality of waterproofing projects. TAP modified waterproof materials have good construction performance and can be combined with intelligent construction technology to achieve efficient and high-quality waterproofing projects.

9. Conclusion

The application of trimerized catalyst TAP in waterproof materials can significantly improve the curing speed, mechanical properties and weather resistance of waterproof materials, and extend the service life. Through the analysis of practical application cases,AP modified waterproofing materials show excellent waterproofing and durability in projects such as large commercial complexes and highway tunnels. In the future, with the popularization of environmentally friendly waterproof materials and the research and development of high-performance waterproof materials, TAP will play a more important role in the field of waterproof materials.

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