Retarded amine catalyst C225 enhances the softness of polyurethane products

Application of delayed amine catalyst C225 in enhancing the softness of polyurethane products

Introduction

Polyurethane (PU) is a polymer material widely used in various fields, with excellent mechanical properties, wear resistance, chemical resistance and elasticity. However, in some application scenarios, such as furniture, automotive interiors, shoe materials, etc., the softness of polyurethane products is a key performance indicator. To meet these needs, the researchers developed a variety of methods to enhance the flexibility of polyurethanes, where the use of the delayed amine catalyst C225 is an effective means.

This article will introduce in detail the application of delayed amine catalyst C225 in enhancing the softness of polyurethane products, including its working principle, product parameters, application cases and future development directions.

1. Working principle of delayed amine catalyst C225

1.1 Basic concepts of delayed amine catalysts

The delayed amine catalyst is a special catalyst that can delay its activity during the polyurethane reaction, thereby controlling the progress of the reaction. This delay effect allows the polyurethane material to flow better during the molding process, filling every corner of the mold, and finally forming a uniform and soft product.

1.2 Chemical structure of C225

C225 is a typical delayed amine catalyst with specific amine groups in its chemical structure that are “dormant” at the beginning of the reaction and are activated only at specific temperatures or pH conditions. This characteristic allows C225 to function at critical moments in the polyurethane reaction, ensuring the uniformity and softness of the material.

1.3 Mechanism of delay effect

The delay effect of C225 is mainly achieved through the following mechanisms:

  1. Temperature Control: C225 is less active at low temperatures, and its activity gradually increases as the temperature increases. This temperature dependence allows C225 to remain low in activity at the beginning of the polyurethane reaction, avoiding premature initiation of reactions, thereby ensuring material fluidity.

  2. pH control: The activity of C225 is also affected by pH. Within a specific pH range, C225 is in good condition, which allows it to function at critical moments in the polyurethane reaction, ensuring the uniformity and softness of the material.

2. Product parameters of delayed amine catalyst C225

2.1 Physical Properties

parameter name Value/Description
Appearance Colorless to light yellow liquid
Density (20°C) 1.02 g/cm³
Boiling point 220°C
Flashpoint 110°C
Solution Easy soluble in water, alcohols, and ketones

2.2 Chemical Properties

parameter name Value/Description
Molecular Weight 225 g/mol
Active temperature range 50°C – 120°C
Optimal pH range 7.0 – 9.0
Storage Stability 12 months (25°C, avoiding light)

2.3 Application parameters

parameter name Value/Description
Recommended additions 0.1% – 0.5%
Applicable polyurethane types Soft, semi-hard, hard
Applicable Process Casting, spraying, molding

3. Application of retardant amine catalyst C225 in polyurethane products

3.1 Furniture Industry

In the furniture industry, polyurethane foam is widely used in the manufacturing of sofas, mattresses and other products. Using C225 as a catalyst can significantly improve the softness and comfort of polyurethane foam while maintaining good resilience and durability.

3.1.1 Application Cases

Product Type The effect of using C225
Sofa cushion Improve softness and enhance comfort
Mattress Improve support and extend service life
cushion Enhance flexibility and improve user experience

3.2 Car interior

In automotive interiors, polyurethane materials are used for the manufacturing of seats, steering wheels, instrument panels and other components. The use of the C225 ensures that these components can maintain good flexibility and elasticity in both high and low temperature environments, improving driving and riding comfort.

3.2.1 Application Cases

Product Type The effect of using C225
Car Seat Improve softness and enhance comfort
Steering wheel Improve the feel and improve the driving experience
Dashboard Enhance elasticity and extend service life

3.3 Shoe Materials Industry

In the shoe material industry, polyurethane materials are used in the manufacturing of soles, insoles and other components. The use of C225 can significantly improve the softness and wear resistance of the sole, while maintaining good elasticity and support, improving the comfort and durability of the shoes.

3.3.1 Application Cases

Product Type The effect of using C225
Sole Improve softness and enhance comfort
Insole Improve support and extend service life
Sports Shoes Enhance elasticity and improve sports performance

4. Advantages of Retarded amine Catalyst C225

4.1 Improve softness

C225 delays the reaction activity, ensures that the polyurethane material can flow better during the molding process, fills every corner of the mold, and finally forms a uniform and soft product.

4.2 Enhance elasticity

CThe use of 225 can significantly improve the elasticity of polyurethane products, so that they can quickly return to their original state when subjected to external forces, and maintain good shape and performance.

4.3 Extend service life

The use of C225 can significantly improve the durability of polyurethane products, so that it maintains good flexibility and elasticity during long-term use, and extends its service life.

4.4 Environmental performance

C225 is an environmentally friendly catalyst, does not contain harmful substances, meets environmental protection requirements, and is suitable for the manufacturing of various environmentally friendly polyurethane products.

5. Future development direction of delayed amine catalyst C225

5.1 Development of new catalysts

With the continuous expansion of the application field of polyurethane materials, the requirements for catalyst performance are becoming increasingly high. In the future, researchers will continue to develop new types of delayed amine catalysts to meet the needs of different application scenarios.

5.2 Green and environmentally friendly

With the increase in environmental awareness, the development of delayed amine catalysts in the future will pay more attention to environmental protection performance, reduce environmental pollution, and promote the sustainable development of the polyurethane industry.

5.3 Intelligent application

With the development of intelligent manufacturing technology, the application of delayed amine catalysts in the future will be more intelligent, and efficient and high-quality production of polyurethane products will be achieved through precise control of reaction conditions.

Conclusion

The delay amine catalyst C225 has significant advantages in enhancing the softness of polyurethane products and is widely used in furniture, automotive interiors, shoe materials and other industries. By precisely controlling the reaction conditions, C225 can significantly improve the flexibility, elasticity and durability of polyurethane products, while meeting environmental protection requirements. In the future, with the development of new catalysts and the application of intelligent technologies, the application prospects of C225 in the polyurethane industry will be broader.

Appendix

Appendix A: Comparison of the application effects of C225 in different polyurethane products

Product Type Fluidity before using C225 Softness after using C225 Elevation
Sofa cushion Medium High 50%
Car Seat Medium High 60%
Sole Medium High 70%

Appendix B: Comparison of the activity of C225 at different temperatures

Temperature (°C) C225 activity
50 Low
80 in
120 High

Appendix C: Comparison of activity of C225 at different pH values

pH value C225 activity
6.0 Low
7.5 in
9.0 High

Through the above content, we can fully understand the application and advantages of the delayed amine catalyst C225 in enhancing the softness of polyurethane products. I hope this article can provide valuable reference for technicians and researchers in relevant industries.

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Retarded amine catalyst C225: Realize low-odor polyurethane products

Retardant amine catalyst C225: Realizing low-odor polyurethane products

Introduction

Polyurethane (PU) is a polymer material widely used in the fields of construction, automobile, furniture, footwear, etc. Its excellent physical properties and chemical stability make it one of the indispensable materials in modern industry. However, traditional polyurethane products are often accompanied by strong odors during production and use, which not only affects the user experience, but also can cause potential harm to the environment and human health. To solve this problem, the delayed amine catalyst C225 came into being. This article will introduce in detail the characteristics, application of the delayed amine catalyst C225 and its important role in achieving low-odor polyurethane products.

1. Overview of Retarded Amine Catalyst C225

1.1 What is delayed amine catalyst C225?

The retardant amine catalyst C225 is a catalyst specially designed for polyurethane production. Compared with traditional amine catalysts, C225 has the characteristics of delayed reactions and can provide longer operating time during the polyurethane reaction while reducing the occurrence of side reactions, thereby reducing the odor of the final product.

1.2 Main features of C225

  • Delayed reaction: C225 can provide a long operating time at the beginning of the polyurethane reaction, making it easier to mold products in complex shapes.
  • Low Odor: C225 produces fewer volatile organic compounds (VOCs) during the reaction, which significantly reduces the odor of the final product.
  • High-efficiency Catalysis: C225 has efficient catalytic properties and can achieve an ideal reaction rate at low dosages.
  • Environmentality: C225 meets environmental protection requirements and reduces potential harm to the environment and the human body.

2. Application of delayed amine catalyst C225

2.1 Construction Industry

In the construction industry, polyurethane is widely used in insulation materials, sealants and coatings. Traditional polyurethane products are often accompanied by strong odors during production and use, which affects the health of construction workers and the comfort of users. By using C225 catalyst, the odor of polyurethane products can be effectively reduced and the environmental protection performance of building materials can be improved.

2.1.1 Insulation material

Polyurethane insulation materials are an important part of building energy conservation. The polyurethane insulation material produced using C225 catalyst not only has good insulation performance, but also has low odor characteristics, which improves the comfort during construction and use.

2.1.2 Sealant

GaoUrine sealants are widely used in building joints, doors and windows. Traditional polyurethane sealants are often accompanied by strong odors during use, which affects indoor air quality. By using C225 catalyst, the odor of sealant can be effectively reduced and the comfort of the indoor environment can be improved.

2.2 Automotive Industry

In the automotive industry, polyurethane is widely used in seats, interiors, sound insulation materials, etc. Traditional polyurethane products are often accompanied by strong odors during production and use, which affects the air quality in the car. By using C225 catalyst, the odor of polyurethane products can be effectively reduced and the comfort of the interior environment can be improved.

2.2.1 Seats

Polyurethane seats are an important part of the interior of the car. Polyurethane seats produced using C225 catalyst not only have good comfort and durability, but also have low odor characteristics, which improves the comfort of the interior environment.

2.2.2 Sound insulation material

Polyurethane sound insulation materials are widely used in automobiles. Traditional polyurethane sound insulation materials are often accompanied by strong odors during use, which affects the air quality in the car. By using C225 catalyst, the odor of sound insulation materials can be effectively reduced and the comfort of the interior environment can be improved.

2.3 Furniture Industry

In the furniture industry, polyurethane is widely used in sofas, mattresses, seats, etc. Traditional polyurethane products are often accompanied by strong odors during production and use, which affects indoor air quality. By using C225 catalyst, the odor of polyurethane products can be effectively reduced and the comfort of the indoor environment can be improved.

2.3.1 Sofa

Polyurethane sofas are an important part of the furniture market. Polyurethane sofas produced using C225 catalyst not only have good comfort and durability, but also have low odor characteristics, which improves the comfort of the indoor environment.

2.3.2 Mattress

Polyurethane mattresses are widely used in the furniture market. Traditional polyurethane mattresses are often accompanied by strong odors during use, which affects indoor air quality. By using C225 catalyst, the odor of the mattress can be effectively reduced and the comfort of the indoor environment can be improved.

3. Product parameters of delayed amine catalyst C225

3.1 Physical Properties

parameter name Value/Description
Appearance Colorless to light yellow liquid
Density (20?) 1.02 g/cm³
Viscosity (25?) 50 mPa·s
Flashpoint 120?
Solution Easy soluble in water, alcohols, and ketones

3.2 Chemical Properties

parameter name Value/Description
pH value (1% aqueous solution) 10.5
Reactive activity Delayed reaction, efficient catalysis
VOC content < 50 ppm

3.3 Recommendations for use

parameter name Value/Description
Recommended dosage 0.1-0.5%
Operating Temperature 20-40?
Storage Conditions Cool, dry, ventilated

4. Advantages of Retarded amine Catalyst C225

4.1 Low odor

C225 catalyst produces fewer volatile organic compounds (VOCs) during the polyurethane reaction, which significantly reduces the odor of the final product. This is particularly important for users who need to be exposed to polyurethane products for a long time, such as furniture, car interiors, etc.

4.2 Delayed reaction

C225 catalyst can provide a long operating time at the beginning of the polyurethane reaction, which facilitates the molding of products with complex shapes. This is particularly important for polyurethane products that require fine processing, such as car seats, furniture, etc.

4.3 High-efficiency catalysis

C225 catalyst has high efficiency catalytic properties and can achieve ideal reaction rates at low dosages. This not only reduces production costs, but also reduces the potential harm of catalysts to the environment and the human body.

4.4 Environmental protection

C225 catalyst meets environmental protection requirements and reduces potential harm to the environment and the human body. This is for the need symbolPolyurethane products that meet environmental standards are particularly important, such as building insulation materials, automotive interiors, etc.

5. Retard the future development of amine catalyst C225

With the continuous improvement of environmental awareness, the market demand for low-odor and environmentally friendly polyurethane products will continue to increase. As an efficient and environmentally friendly catalyst, the delayed amine catalyst C225 will play an increasingly important role in future polyurethane production. In the future, C225 catalyst is expected to be used in more fields, such as medical care, electronics, etc., further improving the environmental performance and user experience of polyurethane products.

6. Conclusion

As a highly efficient and environmentally friendly catalyst, the delayed amine catalyst C225 plays an important role in realizing low-odor polyurethane products. By using C225 catalyst, it can not only reduce the odor of polyurethane products and improve the user experience, but also reduce the potential harm to the environment and the human body. In the future, with the continuous improvement of environmental awareness, C225 catalyst will be applied in more fields to promote the sustainable development of the polyurethane industry.


Table summary

parameter name Value/Description
Appearance Colorless to light yellow liquid
Density (20?) 1.02 g/cm³
Viscosity (25?) 50 mPa·s
Flashpoint 120?
Solution Easy soluble in water, alcohols, and ketones
pH value (1% aqueous solution) 10.5
Reactive activity Delayed reaction, efficient catalysis
VOC content < 50 ppm
Recommended dosage 0.1-0.5%
Operating Temperature 20-40?
Storage Conditions Cool, dry, ventilated

Through the above detailed introduction and analysis, we can see thatThe important role of retardant amine catalyst C225 in achieving low-odor polyurethane products. Its unique delayed reaction characteristics, low odor, efficient catalysis and environmental protection make it an indispensable catalyst in modern polyurethane production. In the future, with the continuous improvement of environmental awareness, C225 catalyst will be applied in more fields to promote the sustainable development of the polyurethane industry.

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Application of delayed amine catalyst C225 in automotive interior manufacturing

Application of delayed amine catalyst C225 in automotive interior manufacturing

Introduction

With the rapid development of the automobile industry, consumers have increasingly high requirements for automobile interiors. The interior of the car needs not only to have the characteristics of beauty and comfort, but also to meet various requirements such as environmental protection, durability, and safety. To meet these needs, a variety of high-performance materials and catalysts are required to be used in the automotive interior manufacturing process. Among them, the retardant amine catalyst C225 has been widely used in automotive interior manufacturing due to its unique properties. This article will introduce in detail the product parameters, application scenarios, advantages and future development trends of delayed amine catalyst C225.

1. Overview of Retarded Amine Catalyst C225

1.1 What is delayed amine catalyst C225?

The delayed amine catalyst C225 is a highly efficient polyurethane (PU) foaming catalyst, mainly used to adjust the rate of polyurethane foaming reaction. It can provide appropriate delay time during the foaming process, making the foaming reaction more uniform, thereby improving product quality and performance.

1.2 Chemical properties of retardant amine catalyst C225

The main component of the delayed amine catalyst C225 is a tertiary amine compound, which has the following chemical properties:

  • Molecular Structure: The molecular structure of C225 contains multiple amine groups, which can react with isocyanate (NCO) groups to catalyze the formation of polyurethane.
  • Delay effect: C225 can provide a certain delay time in the early stage of foaming, making the foaming reaction more uniform and avoid product defects caused by excessive reaction.
  • Thermal Stability: C225 can maintain stable catalytic activity at high temperatures and is suitable for various high-temperature foaming processes.

1.3 Product parameters of delayed amine catalyst C225

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (20?) 0.95-1.05 g/cm³
Viscosity (25?) 50-100 mPa·s
Flashpoint >100?
Solution Easy soluble in water, alcohols, ketones
Storage temperature 5-30?
Shelf life 12 months

2. Application of delayed amine catalyst C225 in automotive interior manufacturing

2.1 Car seat manufacturing

Car seats are one of the important components of the car interior, and their comfort and durability directly affect the driving experience. The application of delayed amine catalyst C225 in automobile seat manufacturing is mainly reflected in the following aspects:

  • Foaming Uniformity: C225 can provide appropriate delay time, making the polyurethane foaming reaction more uniform, thereby obtaining a seat foam with uniform density and good elasticity.
  • Improving Production Efficiency: The efficient catalytic performance of C225 can shorten foaming time, improve production efficiency, and reduce production costs.
  • Environmental Performance: C225 does not contain harmful substances, meets environmental protection requirements, and can meet environmental protection standards for automotive interiors.

2.2 Automobile dashboard manufacturing

Auto instrument panels are another important component in the interior of the car, and their surfaces usually require good touch and visual effects. The application of delay amine catalyst C225 in automotive instrument panel manufacturing is mainly reflected in the following aspects:

  • Surface Smoothness: C225 can provide a uniform foaming reaction, making the surface of the dashboard smoother and reducing surface defects.
  • Heat Resistance: C225 has excellent thermal stability and can maintain stable catalytic activity in high-temperature foaming process, thereby improving the heat resistance of the instrument panel.
  • Anti-aging performance: C225 can improve the anti-aging performance of polyurethane materials and extend the service life of the instrument panel.

2.3 Automobile door panel manufacturing

Car door panels are parts of the interior of the car that are frequently in contact with passengers, and their comfort and durability directly affect the passenger’s riding experience. The application of delayed amine catalyst C225 in automotive door panel manufacturing is mainly reflected in the following aspects:

  • Elasticity and Support: C225 can provide uniform foaming reaction, making the door panel foam have good elasticity and support, and improve passenger comfort.
  • Anti-impact resistancePerformance: C225 can improve the impact resistance of polyurethane materials and enhance the durability of door panels.
  • Environmental Performance: C225 does not contain harmful substances, meets environmental protection requirements, and can meet environmental protection standards for automotive interiors.

2.4 Car ceiling manufacturing

The car ceiling is a part of the interior of the car that frequently contacts the passenger’s head, and its comfort and durability directly affect the passenger’s riding experience. The application of delayed amine catalyst C225 in automobile ceiling manufacturing is mainly reflected in the following aspects:

  • Lightweight: C225 can provide a uniform foaming reaction, allowing the ceiling foam to have a lower density, thus achieving a lightweight design.
  • Sound Insulation Performance: C225 can improve the sound insulation performance of polyurethane materials, reduce interior noise, and improve passenger comfort.
  • Environmental Performance: C225 does not contain harmful substances, meets environmental protection requirements, and can meet environmental protection standards for automotive interiors.

III. Advantages of delayed amine catalyst C225

3.1 Improve product quality

The delayed amine catalyst C225 can provide a uniform foaming reaction, so that the polyurethane material has better physical properties, such as elasticity, support, heat resistance, etc., thereby improving the quality of automotive interior products.

3.2 Improve production efficiency

The efficient catalytic performance of C225 can shorten foaming time, improve production efficiency, and reduce production costs. At the same time, the delay effect of C225 can reduce defects in the foaming process and improve product qualification rate.

3.3 Environmental performance

C225 does not contain harmful substances, meets environmental protection requirements, and can meet environmental protection standards for automotive interiors. At the same time, the use of C225 can reduce exhaust gas emissions during production and reduce the impact on the environment.

3.4 Wide application scope

C225 is not only suitable for automotive interior manufacturing, but also for polyurethane foaming processes in furniture, construction, packaging and other fields, with a wide range of application prospects.

IV. Future development trends of delayed amine catalyst C225

4.1 High performance

With the continuous development of the automobile industry, the requirements for automobile interior materials are becoming increasingly high. In the future, the delay amine catalyst C225 will develop towards high performance to meet the higher demands of automotive interior manufacturing needs.

4.2 Environmental protection

Environmental protection is an important trend in the future development of the automobile industry. In the future, delayed amine catalyst C225 will pay more attention to environmental protectionPerformance, reduce the impact on the environment, and meet stricter environmental standards.

4.3 Intelligent

With the development of intelligent manufacturing technology, the delayed amine catalyst C225 will be more intelligent in the future, and can automatically adjust the amount and reaction time of the catalyst according to different foaming processes to improve production efficiency and product quality.

4.4 Multifunctional

In the future, the delayed amine catalyst C225 will not only be a catalyst, but will also have multiple functions, such as antibacterial, anti-mold, flame retardant, etc., to meet the multifunctional needs of automotive interiors.

V. Conclusion

As a highly efficient polyurethane foaming catalyst, the delayed amine catalyst C225 has a wide range of application prospects in automotive interior manufacturing. Its unique delay effect, efficient catalytic performance and environmental protection performance enable the C225 to improve the quality and production efficiency of automotive interior products and meet the continuous development needs of the automobile industry. In the future, with the continuous development of the automobile industry, the delay amine catalyst C225 will develop towards high performance, environmental protection, intelligence and multifunctionality, providing better materials and solutions for automotive interior manufacturing.

Appendix: Application cases of delayed amine catalyst C225

Case 1: A car seat manufacturing company

A certain automobile seat manufacturing company uses delayed amine catalyst C225 during the production process, which significantly improves the uniformity and elasticity of seat foam, reduces defects in the production process, and improves product qualification rate. At the same time, the efficient catalytic performance of C225 shortens foaming time, improves production efficiency, and reduces production costs.

Case 2: A certain automobile dashboard manufacturer

A certain automotive dashboard manufacturer uses delay amine catalyst C225 during the production process, which significantly improves the smoothness and heat resistance of the dashboard surface, reduces surface defects, and improves the aesthetics and durability of the product. At the same time, the environmental performance of C225 meets the environmental protection requirements of the enterprise and meets the environmental protection standards of the automotive interior.

Case 3: A certain automobile door panel manufacturer

A certain automobile door panel manufacturing company uses delay amine catalyst C225 during the production process, which significantly improves the elasticity and support of door panel foam and improves passenger comfort. At the same time, the impact resistance of C225 enhances the durability of the door panel and extends the service life of the product.

Case 4: A certain automobile ceiling manufacturer

A certain automobile ceiling manufacturer uses delayed amine catalyst C225 during the production process, which significantly improves the lightweight design and sound insulation performance of ceiling foam, reduces interior noise, and improves passenger comfort. At the same time, the environmental performance of C225 meets the environmental protection requirements of the enterprise and meets the environmental protection standards of the automotive interior.

From the above cases, it can be seen that the application of delayed amine catalyst C225 in automotive interior manufacturing has significantAdvantages and wide application prospects. In the future, with the continuous development of the automobile industry, the delay amine catalyst C225 will play a more important role in automotive interior manufacturing.

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