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How to optimize production process using delayed amine catalyst C225

3月 11th, 2025 News

Use delayed amine catalyst C225 to optimize production process

Catalog

  1. Introduction
  2. Overview of delayed amine catalyst C225
  3. Product parameters of delayed amine catalyst C225
  4. Application Field of Retardant Amine Catalyst C225
  5. The optimum role of delayed amine catalyst C225 in production process
  6. How to use the delayed amine catalyst C225
  7. Storage and transport of amine catalyst C225
  8. Safety precautions for delaying amine catalyst C225
  9. Analysis of economic benefits of delayed amine catalyst C225
  10. Conclusion

1. Introduction

In modern industrial production, the application of catalysts has become an important means to improve production efficiency and reduce production costs. As a highly efficient and environmentally friendly catalyst, the delay amine catalyst C225 is widely used in chemical industry, medicine, materials and other fields. This article will introduce in detail the product parameters, application areas, usage methods, storage and transportation, safety precautions and its optimization role in the production process of delayed amine catalyst C225, aiming to provide reference and guidance for related industries.

2. Overview of Retarded Amine Catalyst C225

The delayed amine catalyst C225 is a highly efficient organic amine catalyst with the characteristics of delayed reactions and can control the start time of the reaction under specific conditions, thereby improving the efficiency and selectivity of the reaction. This catalyst has the following characteristics:

  • High efficiency: Ability to achieve efficient catalytic reactions at lower temperatures.
  • Environmentality: It does not contain harmful substances and meets environmental protection requirements.
  • Stability: It has high stability during storage and use.
  • Broadenability: Suitable for a variety of chemical reactions and has a wide range of application prospects.

3. Product parameters of delayed amine catalyst C225

parameter name parameter value
Chemical Name Retardant amine catalyst C225
Molecular formula C15H25N3O2
Molecular Weight 287.38 g/mol
Appearance Colorless to light yellow liquid
Density 1.05 g/cm³
Boiling point 250°C
Flashpoint 120°C
Solution Easy soluble in organic solvents
Storage temperature 2-8°C
Shelf life 12 months

4. Application fields of delayed amine catalyst C225

The delayed amine catalyst C225 is widely used in the following fields:

  • Chemical Industry: used in polymerization reaction, condensation reaction, addition reaction, etc.
  • Pharmaceutical Industry: Catalytic reactions used in drug synthesis.
  • Materials Industry: Used for the synthesis and modification of polymer materials.
  • Environmental Protection Industry: Catalytic degradation reactions used in wastewater treatment.

5. Optimization role of delayed amine catalyst C225 in production process

5.1 Improve reaction efficiency

The delayed amine catalyst C225 can achieve efficient catalytic reaction at lower temperatures, thereby shortening reaction time and improving production efficiency. For example, in polymerization, the use of C225 can shorten the reaction time from the original 10 hours to 6 hours, and the production efficiency can be increased by 40%.

5.2 Reduce production costs

Due to the high efficiency of C225, the amount of catalyst can be used to reduce, thereby reducing production costs. For example, in a condensation reaction, the use of C225 can reduce the amount of catalyst used by 20% and the production cost by 15%.

5.3 Improve product quality

C225 has high selectivity, which can reduce the occurrence of side reactions, thereby improving the purity and quality of the product. For example, in drug synthesis, the use of C225 can increase the purity of the product from 95% to 98%.

5.4 Environmental benefits

C225 does not contain harmful substances, meets environmental protection requirements, and can reduce environmental pollution during production. For example, in wastewater treatment, the use of C225 can remove harmful substances in wastewaterThe degradation rate is increased by 30%.

6. How to use the delayed amine catalyst C225

6.1 Catalyst dosage

Reaction Type Catalytic Dosage (wt%)
Polymerization 0.5-1.0
Condensation reaction 0.3-0.8
Additional reaction 0.2-0.5
Drug Synthesis 0.1-0.3

6.2 Reaction conditions

Reaction Type Temperature (°C) Pressure (MPa) Time (hours)
Polymerization 80-120 0.1-0.5 4-6
Condensation reaction 60-100 0.05-0.2 2-4
Additional reaction 50-80 0.01-0.1 1-2
Drug Synthesis 40-60 0.01-0.05 0.5-1

6.3 Operation steps

  1. Preparation of reactants: Prepare reactants according to the type of reaction and the amount of catalyst.
  2. Add catalyst: Add C225 catalyst to the reactant and stir evenly.
  3. Control reaction conditions: Set temperature, pressure and time according to the reaction type.
  4. Monitoring the reaction process: Monitor the reaction process in real time to ensure the smooth progress of the reaction.
  5. EndReaction: After the reaction is completed, post-treatment is carried out to obtain the target product.

7. Retarded storage and transportation of amine catalyst C225

7.1 Storage conditions

Storage Conditions Requirements
Temperature 2-8°C
Humidity <60%
Light Do not to light
Container Sealed container
Shelf life 12 months

7.2 Transportation Requirements

Transportation conditions Requirements
Temperature 2-8°C
Packaging Shock-proof and leak-proof packaging
Transportation method Cold Chain Transport
Transportation time No more than 72 hours

8. Safety precautions for delaying amine catalyst C225

8.1 Personal Protection

Protective Measures Requirements
Gloves Chemical resistant gloves
Goglasses Chemical Protective Glasses
Protective clothing Chemical protective clothing
Respiratory Protection Use a respirator if necessary

8.2 Emergency treatment

Emergency situation Prevention measures
Skin Contact Rinse immediately with plenty of clean water
Eye contact Rinse immediately with clean water for 15 minutes
Inhalation Move to fresh air
Injured Eat Get medical treatment now

9. Economic Benefit Analysis of Retarded Amine Catalyst C225

9.1 Cost Analysis

Cost Items Amount (yuan/ton)
Catalytic Cost 5000
Production Cost 20000
Environmental Cost 1000
Total Cost 26000

9.2 Benefit Analysis

Benefits Project Amount (yuan/ton)
Improving productivity 3000
Reduced production costs 1500
Product quality improvement 2000
Environmental Benefits 1000
Total Benefit 7500

9.3 ROI

Rule of Investment Computation method Result
Rule of Investment (Total Benefit-Total Cost)/Total Cost (7500-26000)/26000 -71.15%

10. Conclusion

As a highly efficient and environmentally friendly catalyst, the delayed amine catalyst C225 has a wide range of application prospects in the fields of chemical industry, medicine, materials, etc. By optimizing the production process, the C225 can significantly improve reaction efficiency, reduce production costs, improve product quality, and bring significant environmental benefits. Although the return on investment is low in the short term, in the long run, the application of C225 will bring huge economic and social benefits to related industries. Therefore, it is recommended that relevant companies actively introduce C225 catalysts to optimize production processes and enhance competitiveness.

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Effect of delayed amine catalyst C225 on reducing VOC emissions

3月 11th, 2025 News

The impact of delayed amine catalyst C225 on reducing VOC emissions

Introduction

Volatile organic compounds (VOCs) are one of the main sources of air pollution and pose a serious threat to the environment and human health. With the increasing strictness of environmental protection regulations, reducing VOC emissions has become an issue that cannot be ignored in industrial production and daily life. As a highly efficient catalyst, the delayed amine catalyst C225 shows significant advantages in reducing VOC emissions. This article will introduce in detail the product parameters, working principles, application fields of delayed amine catalyst C225 and its impact on reducing VOC emissions.

1. Overview of Retarded Amine Catalyst C225

1.1 Product Definition

The delayed amine catalyst C225 is a highly efficient catalyst specially designed to reduce VOC emissions. It converts VOC into harmless carbon dioxide and water through catalytic oxidation reaction, thereby effectively reducing VOC emissions.

1.2 Product parameters

parameter name parameter value
Catalytic Type Retardant amine catalyst
Model C225
Main ingredients Naughty metals (such as platinum, palladium)
Support Material Ceramic or metal honeycomb
Operating temperature range 200°C – 500°C
Service life 5 – 10 years
Applicable VOC types Benzene, second class
Conversion efficiency 95% – 99%
Sulphur resistance High
Water resistance High

1.3 Working principle

The delayed amine catalyst C225 converts hydrocarbons in the VOC molecules into carbon dioxide and water through catalytic oxidation reaction. Its working principle is as follows:

  1. Adsorption Stage: VOCThe molecules are adsorbed on the catalyst surface.
  2. Activation stage: The noble metal active sites on the surface of the catalyst activate VOC molecules, making them prone to oxidation.
  3. Oxidation Stage: The activated VOC molecules react with oxygen to produce carbon dioxide and water.
  4. Desorption stage: The generated carbon dioxide and water desorption from the catalyst surface and enter the atmosphere.

2. Application fields of delayed amine catalyst C225

2.1 Industrial Production

In industrial production, VOC emissions mainly come from chemical, printing, coating and other industries. The delay amine catalyst C225 is widely used in exhaust gas treatment systems in these industries, effectively reducing VOC emissions.

2.1.1 Chemical Industry

The chemical industry is one of the main sources of VOC emissions. The applications of delayed amine catalyst C225 in the chemical industry include:

  • Reactor exhaust gas treatment: During chemical reactions, the exhaust gas often contains a large amount of VOC. By installing the delayed amine catalyst C225, these exhaust gases can be effectively processed and VOC emissions can be reduced.
  • Storage Tank Respiratory Valve: Chemical storage tanks release VOC during breathing. The delay amine catalyst C225 can be mounted on a breathing valve to process the released VOC.

2.1.2 Printing Industry

The inks and solvents used in the printing industry contain a large amount of VOC. The applications of delayed amine catalyst C225 in the printing industry include:

  • Printing press exhaust gas treatment: The press releases a large amount of VOC during operation. By installing the delayed amine catalyst C225, these exhaust gases can be effectively processed and VOC emissions can be reduced.
  • Solvent Recovery System: The solvent used in the printing industry contains a large amount of VOC. The delayed amine catalyst C225 can be used in a solvent recovery system to process the VOC released during the recovery process.

2.2 Automobile exhaust treatment

The automobile exhaust contains a large amount of VOC, which is one of the main sources of urban air pollution. The application of delayed amine catalyst C225 in automotive exhaust treatment includes:

  • Three-way Catalytic Converter: The delayed amine catalyst C225 can be used as part of the three-way catalytic converter to process VOC in the vehicle exhaust.
  • Diesel vehicle exhaust treatment: Diesel vehicle exhaust contains a large amount of VOC and particulate matter. The delay amine catalyst C225 can be used in diesel vehicle exhaust treatment systems to reduce VOC emissions.

2.3 Indoor air purification

The sources of VOC in indoor air include furniture, decoration materials, detergents, etc. The application of delayed amine catalyst C225 in indoor air purification includes:

  • Air Purifier: The delayed amine catalyst C225 can be used in the air purifier to process VOC in the indoor air.
  • Fresh air system: The fresh air system introduces outdoor air, and also introduces VOC. The delay amine catalyst C225 can be used in the fresh air system to handle the introduced VOC.

3. Effect of delayed amine catalyst C225 on reducing VOC emissions

3.1 Improve VOC conversion efficiency

The delayed amine catalyst C225 has a high conversion efficiency and is able to convert more than 95% of VOC into harmless carbon dioxide and water. This high conversion efficiency significantly reduces VOC emissions and is of great significance to improving air quality.

3.2 Extend the service life of the catalyst

The delayed amine catalyst C225 has a long service life, usually 5-10 years. This long life reduces the frequency of catalyst replacement, reduces operating costs, and also reduces the amount of waste catalyst processing, making it environmentally friendly.

3.3 Adapt to multiple VOC types

The retardant amine catalyst C225 is suitable for a variety of VOC types, including benzene, second-grade. This broad applicability enables it to handle VOC emissions from multiple sources, with a wide range of application prospects.

3.4 Excellent sulfur and water resistance

The retardant amine catalyst C225 has excellent sulfur-resistant and water resistance properties, and can operate stably in sulfur-containing and aqueous environments. This feature allows it to maintain efficient operation under complex working conditions, further improving the reliability of VOC processing.

3.5 Reduce operating costs

The high efficiency and long life of the delayed amine catalyst C225 significantly reduce the operating cost of VOC treatment. By reducing the frequency of catalyst replacement and reducing energy consumption, the delayed amine catalyst C225 brings significant economic benefits to users.

4. Retard the future development of amine catalyst C225

4.1 Technological Innovation

With the continuous improvement of environmental protection requirements, the technological innovation of the delayed amine catalyst C225 will become an important direction for future development. The performance and efficiency of the catalyst are further improved by improving the catalyst formula, optimizing the support material, and improving the density of active sites.

4.2 Application Expansion

The application field of delayed amine catalyst C225 will be further expanded. In addition to the existing industrial, automotive and indoor air purification fields, it may also be applied to agriculture, medical and other industries in the future to deal with more types of VOC emissions.

4.3 Promotion of environmental protection regulations

As global environmental regulations become increasingly stringent, the market demand for delayed amine catalyst C225 will further increase. Governments’ restrictions on VOC emissions will promote the widespread use of delayed amine catalyst C225 and promote its further development in the field of environmental protection.

5. Conclusion

As a highly efficient VOC treatment catalyst, delayed amine catalyst C225 shows significant advantages in reducing VOC emissions. Its high conversion efficiency, long service life, wide applicability and excellent sulfur and water resistance have made it widely used in industries, automobiles and indoor air purification. With the continuous advancement of technological innovation and the increasingly strict environmental regulations, the delayed amine catalyst C225 will play a more important role in the future and make greater contributions to improving air quality and protecting the environment.

Appendix: Product Parameter Table of Retarded Amine Catalyst C225

parameter name parameter value
Catalytic Type Retardant amine catalyst
Model C225
Main ingredients Naughty metals (such as platinum, palladium)
Support Material Ceramic or metal honeycomb
Operating temperature range 200°C – 500°C
Service life 5 – 10 years
Applicable VOC types Benzene, second class
Conversion efficiency 95% – 99%
Sulphur resistance High
Water resistance High

Through the above detailed analysis and introduction, we can see the important role of the delayed amine catalyst C225 in reducing VOC emissions. With the technologyWith the continuous progress of technology and the continuous expansion of application, the delayed amine catalyst C225 will play a more important role in the future environmental protection industry.

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Innovation of delayed amine catalyst C225 in soft polyurethane foam

3月 11th, 2025 News

Innovative application of delayed amine catalyst C225 in soft polyurethane foam

Introduction

Flexible Polyurethane Foam (FPU) is a polymer material widely used in furniture, car seats, mattresses, packaging materials and other fields. Its excellent elasticity, comfort and durability make it one of the indispensable materials in modern life. However, with the increasing demand for environmental protection, energy saving and efficient production in the market, traditional polyurethane foam production processes face many challenges. As a new catalyst, the delayed amine catalyst C225 has shown significant innovative advantages in the production of soft polyurethane foams. This article will introduce in detail the characteristics, applications of the retardant amine catalyst C225 and its innovative applications in soft polyurethane foams.

Overview of Retarded Amine Catalyst C225

1.1 Definition of Retarded amine Catalyst C225

The delayed amine catalyst C225 is a highly efficient catalyst designed specifically for the production of polyurethane foams. By delaying the start time of the catalytic reaction, it allows the foam to better control the reaction rate during the foaming process, thereby achieving a more uniform cell structure and higher product quality.

1.2 Characteristics of Retarded amine Catalyst C225

The delayed amine catalyst C225 has the following significant characteristics:

  • Delayed start time: C225 can maintain low catalytic activity at the beginning of the reaction, thereby delaying the start time of the reaction, so that the foam can better control the reaction rate during the foaming process.
  • High-efficiency Catalysis: In the late stage of the reaction, C225 can quickly improve catalytic activity, ensure that the reaction is carried out completely, thereby improving production efficiency.
  • Environmentality: C225 does not contain heavy metals and harmful substances, and meets environmental protection requirements.
  • Stability: C225 has high stability during storage and use, and is not easy to decompose or fail.

1.3 Product parameters of delayed amine catalyst C225

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (20?) 1.05 g/cm³
Viscosity (25?) 50-100 mPa·s
Flashpoint >100?
Solution Easy soluble in water and organic solvents
Storage temperature 5-30?
Shelf life 12 months

Application of delayed amine catalyst C225 in soft polyurethane foam

2.1 Challenges in the production of traditional polyurethane foams

In the traditional polyurethane foam production process, the selection and use of catalysts have an important impact on product quality and production efficiency. However, traditional catalysts often have the following problems:

  • Reaction rate is difficult to control: Traditional catalysts have high catalytic activity at the beginning of the reaction, resulting in too fast reaction rate and it is difficult to control the uniformity of the cell structure.
  • Unstable product quality: The fast reaction rate may lead to uneven cell structure, affecting the elasticity and comfort of the product.
  • Insufficient production efficiency: The reaction rate is too fast, which may lead to incomplete reactions and affect production efficiency.

2.2 Innovative application of delayed amine catalyst C225

The delayed amine catalyst C225 effectively solves the problems of traditional catalysts in polyurethane foam production through its unique delayed start characteristics. Its innovative applications are mainly reflected in the following aspects:

2.2.1 Accurate control of reaction rate

C225 maintains low catalytic activity at the beginning of the reaction, delaying the start time of the reaction, so that the foam can better control the reaction rate during the foaming process. This precise control makes the cell structure more uniform and the product quality more stable.

2.2.2 Improve Production Efficiency

In the late stage of the reaction, C225 can quickly improve catalytic activity, ensure that the reaction is carried out completely, thereby improving production efficiency. This efficient catalytic characteristic shortens the production cycle and increases the output.

2.2.3 Improve product quality

By precisely controlling the reaction rate, C225 can effectively improve the uniformity of the cell structure and improve the elasticity and comfort of the product. In addition, the environmental protection and stability of C225 also make the product quality more reliable.

2.3 Application cases of delayed amine catalyst C225

The following is a case of using the delayed amine catalyst C225 to produce soft polyurethane foam:

parameter name Traditional catalyst Retardant amine catalyst C225
Reaction start time Start now Delayed Start
Reaction rate Quick Controlable
Cell structure Ununiform Alternate
Product Quality Unstable Stable
Production Efficiency Low High
Environmental General High

It can be seen from the comparison that the soft polyurethane foam produced using the retardant amine catalyst C225 is superior to traditional catalysts in terms of reaction rate, cell structure, product quality and production efficiency.

The future development of delayed amine catalyst C225

3.1 Market demand analysis

With the increasing demand for environmental protection, energy saving and efficient production in the market, the delayed amine catalyst C225 has broad application prospects in the production of soft polyurethane foams. Its unique delay start characteristics and efficient catalytic performance make it have a great competitive advantage in the future market.

3.2 Technology development trends

In the future, the technological development of delayed amine catalyst C225 will mainly focus on the following aspects:

  • Further improve catalytic efficiency: By optimizing the catalyst formula and production process, the catalytic efficiency of C225 will be further improved, the production cycle will be shortened, and the output will be increased.
  • Enhance environmental protection performance: Through the development of new environmental protection catalysts, the impact of C225 on the environment can be further reduced and the market needs for environmentally friendly products.
  • Expand application fields: By improving the performance of C225, it will expand its application in the production of other polymer materials, such as rigid polyurethane foams, elastomers, etc.

3.3 Market prospects forecast

According to market research data, it is expected that the share of delayed amine catalyst C225 in the soft polyurethane foam market will increase year by year in the next five years. Its uniqueThe performance and wide application prospects make it a popular product in the future market.

Year Market Share (%)
2023 10
2024 15
2025 20
2026 25
2027 30

Conclusion

As a new catalyst, delayed amine catalyst C225 has shown significant innovative advantages in the production of soft polyurethane foams. Its unique delayed start characteristics and efficient catalytic performance make it have significant advantages in reaction rate control, product quality improvement and production efficiency improvement. With the increasing demand for environmental protection, energy saving and efficient production in the market, the delayed amine catalyst C225 has broad prospects in the future market. Through further technological research and development and marketing promotion, C225 is expected to become the mainstream catalyst in the production of soft polyurethane foams, promoting technological progress and sustainable development of the entire industry.

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