Catalytic effect of N,N-dimethylcyclohexylamine in rapid molding materials

Catalytic Effect of N,N-dimethylcyclohexylamine in Rapid Forming Materials

Catalog

  1. Introduction
  2. The basic properties of N,N-dimethylcyclohexylamine
  3. Overview of Rapid Producing Materials
  4. The application of N,N-dimethylcyclohexylamine in rapid molding materials
  5. Analysis of catalytic mechanism
  6. Comparison of product parameters and performance
  7. Practical application cases
  8. Future development trends
  9. Conclusion

1. Introduction

Rapid Prototyping (RP) is a technology that creates three-dimensional entities by stacking materials layer by layer, and is widely used in manufacturing, medical care, construction and other fields. The selection and performance of rapid-forming materials directly affect the quality and production efficiency of the final product. N,N-dimethylcyclohexylamine (DMCHA) plays an important role in rapid molding materials as an efficient catalyst. This article will discuss the catalytic effect of DMCHA in rapid molding materials in detail, analyze its catalytic mechanism, and demonstrate its superiority through product parameters and practical application cases.

2. Basic properties of N,N-dimethylcyclohexylamine

N,N-dimethylcyclohexylamine is an organic compound with the chemical formula C8H17N and a molecular weight of 127.23 g/mol. It is a colorless to light yellow liquid with a strong ammonia odor. The boiling point of DMCHA is 159-160°C, the density is 0.85 g/cm³, and the flash point is 45°C. DMCHA is easily soluble in water and most organic solvents, and has good thermal and chemical stability.

2.1 Physical Properties

Properties value
Molecular formula C8H17N
Molecular Weight 127.23 g/mol
Boiling point 159-160°C
Density 0.85 g/cm³
Flashpoint 45°C
Solution Easy soluble in water and organic solvents

2.2 Chemical Properties

DMCHA is a strongly basic compound that can react with acid to form a salt. It is stable at high temperatures and is not easy to decompose, and is suitable for use in high temperature environments. DMCHA also has strong catalytic activity and can accelerate a variety of chemical reactions, especially in the curing process of polyurethane and epoxy resins, which show excellent catalytic effects.

3. Overview of Rapid Prototype Materials

Rapid forming materials refer to various materials used in rapid forming technology, including plastics, metals, ceramics, etc. These materials need to have good flowability, curing speed, mechanical properties and thermal stability to meet the requirements of rapid molding.

3.1 Classification of rapid forming materials

Material Type Features Application Fields
Plastic Good liquidity, fast curing speed, low cost Consumer products, medical equipment
Metal High strength, high temperature resistance, high cost Aerospace, Automobile Manufacturing
Ceramic High temperature resistance, corrosion resistance, high brittleness Electronics, chemicals

3.2 Requirements for rapid molding materials

  • Flowability: The material needs to have good fluidity in order to smoothly fill the mold during the molding process.
  • Currency Speed: The material needs to cure quickly to improve production efficiency.
  • Mechanical properties: The material needs to have sufficient strength, toughness and wear resistance to meet the use requirements of the final product.
  • Thermal Stability: The material needs to remain stable under high temperature environments and is not easy to deform or decompose.

4. Application of N,N-dimethylcyclohexylamine in rapid molding materials

The application of DMCHA in rapid molding materials is mainly reflected in its role as a catalyst. It can accelerate the curing process of materials, improve production efficiency, and improve the mechanical properties and thermal stability of materials.

4.1 Application in polyurethane materials

Polyurethane (PU) is a polymer material widely used in rapid molding materialsmaterial. As a catalyst for polyurethane curing reaction, DMCHA can significantly increase the curing speed and shorten the production cycle.

4.1.1 Catalytic effect

Catalyzer Currecting time Mechanical Properties Thermal Stability
DMCHA Short High High
Other Catalysts Long Low Low

4.1.2 Application Cases

A certain auto parts manufacturer uses DMCHA as a catalyst for polyurethane materials, successfully shortening the production cycle by 30%, while improving the mechanical properties and thermal stability of the product.

4.2 Application in epoxy resin materials

Epoxy resin (Epoxy Resin) is another commonly used rapid molding material. As a catalyst for the curing reaction of epoxy resin, DMCHA can accelerate the curing process and improve production efficiency.

4.2.1 Catalytic effect

Catalyzer Currecting time Mechanical Properties Thermal Stability
DMCHA Short High High
Other Catalysts Long Low Low

4.2.2 Application Cases

A certain electronic equipment manufacturer uses DMCHA as a catalyst for epoxy resin materials, successfully shortening the production cycle by 25%, while improving the mechanical properties and thermal stability of the product.

5. Analysis of catalytic mechanism

The catalytic mechanism of DMCHA in rapid molding materials mainly involves its accelerated effect on the curing reaction. DMCHA accelerates the curing process by providing an alkaline environment to promote nucleophilic substitution reactions in the curing reaction.

5.1 Catalytic mechanism of polyurethane curing reaction

In polyurethane curing reaction, DMCHA promotes the reaction between isocyanate and polyol to form polyammonia by providing an alkaline environment to promote the reaction between isocyanate and polyols, andester. The stronger the alkalinity of DMCHA, the more significant the catalytic effect.

5.2 Catalytic mechanism of epoxy resin curing reaction

In the epoxy resin curing reaction, DMCHA promotes the reaction of epoxy groups with the curing agent by providing an alkaline environment to generate a crosslinked epoxy resin. The stronger the alkalinity of DMCHA, the more significant the catalytic effect.

6. Comparison of product parameters and performance

To more intuitively demonstrate the catalytic effect of DMCHA in rapid molding materials, this section will compare product parameters and performance under different catalysts through the table.

6.1 Polyurethane Material

parameters DMCHA Other Catalysts
Currecting time Short Long
Tension Strength High Low
Elongation of Break High Low
Thermal deformation temperature High Low

6.2 Epoxy resin material

parameters DMCHA Other Catalysts
Currecting time Short Long
Tension Strength High Low
Elongation of Break High Low
Thermal deformation temperature High Low

7. Practical application cases

7.1 Automobile parts manufacturing

A certain auto parts manufacturer uses DMCHA as a catalyst for polyurethane materials, successfully shortening the production cycle by 30%, while improving the mechanical properties and thermal stability of the product. Specific applications include car seats, instrument panels and interior parts.

7.2 Electronic Equipment Manufacturing

A certain electronic equipment manufacturer uses DMAs a catalyst for epoxy resin materials, CHA successfully shortened the production cycle by 25%, while improving the mechanical properties and thermal stability of the product. Specific applications include circuit boards, packaging materials and insulating materials.

7.3 Medical device manufacturing

A medical device manufacturer uses DMCHA as a catalyst for polyurethane materials, successfully shortening the production cycle by 20%, while improving the mechanical properties and thermal stability of the product. Specific applications include surgical instruments, prosthetic limbs and medical device shells.

8. Future development trends

With the continuous development of rapid molding technology, the requirements for rapid molding materials are becoming higher and higher. As an efficient catalyst, DMCHA has broad prospects for application in rapid molding materials in the future.

8.1 Development of new catalysts

In the future, researchers will continue to develop new catalysts to improve the performance and production efficiency of rapid-forming materials. Derivatives and analogs of DMCHA will become research hotspots.

8.2 Application of green and environmentally friendly materials

With the increase in environmental awareness, rapid-forming materials will pay more attention to green environmental protection in the future. As a low-toxic and efficient catalyst, DMCHA will play an important role in green and environmentally friendly materials.

8.3 Application of intelligent manufacturing technology

In the future, intelligent manufacturing technology will be widely used in the field of rapid prototyping. As a catalyst, DMCHA will play an important role in the intelligent manufacturing process and improve production efficiency and product quality.

9. Conclusion

N,N-dimethylcyclohexylamine (DMCHA) is a highly efficient catalyst and exhibits excellent catalytic effects in rapid molding materials. By accelerating the curing reaction, DMCHA can significantly improve production efficiency and improve the mechanical properties and thermal stability of the material. In the future, with the development of new catalysts and the application of green and environmentally friendly materials, the application prospects of DMCHA in rapid molding materials will be broader.

Through the detailed discussion in this article, I believe that readers have a deeper understanding of the catalytic effect of DMCHA in rapid molding materials. I hope this article can provide valuable reference for research and application in related fields.

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N,N-dimethylcyclohexylamine is used to improve textile processing technology

Application of N,N-dimethylcyclohexylamine in textile processing technology

Introduction

Textile processing technology is a crucial part of the textile industry and directly affects the quality, performance and appearance of textiles. With the advancement of technology and the improvement of consumers’ requirements for textile performance, traditional processing technology has been difficult to meet the needs of modern textiles. N,N-dimethylcyclohexylamine (N,N-Dimethylcyclohexylamine, referred to as DMCHA) has been widely used in textile processing technology in recent years. This article will introduce in detail the characteristics, applications of DMCHA and its specific role in improving textile processing processes.

1. Basic characteristics of N,N-dimethylcyclohexylamine

1.1 Chemical structure

N,N-dimethylcyclohexylamine is an organic compound with a chemical structural formula of C8H17N. It consists of one cyclohexane ring and two methyl substituted amino groups, and has high reactivity and stability.

1.2 Physical Properties

Properties value
Molecular Weight 127.23 g/mol
Boiling point 160-162°C
Density 0.85 g/cm³
Flashpoint 45°C
Solution Easy soluble in organic solvents, slightly soluble in water

1.3 Chemical Properties

DMCHA is highly alkaline and nucleophilic, and can react with a variety of organic and inorganic compounds. It has high stability and is not easy to decompose, and is suitable for use under high temperature and high pressure conditions.

2. Application of N,N-dimethylcyclohexylamine in textile processing

2.1 As a catalyst

DMCHA is commonly used as a catalyst in the production of polyurethane foams, which can accelerate the reaction between isocyanate and polyol and improve production efficiency. In textile processing, DMCHA can also serve as a catalyst to promote the occurrence of certain chemical reactions and thereby improve the treatment effect.

2.1.1 Application Example

Treatment Process Traditional catalyst DMCHA as a catalyst
Dyeing Copper sulfate DMCHA
Waterproofing Aluminum chloride DMCHA
Antistatic treatment Sodium chloride DMCHA

2.2 As a surfactant

DMCHA has good surface activity, can reduce the surface tension of the liquid, improve wettability and permeability. In textile treatment, DMCHA can act as a surfactant to improve the permeability and uniformity of the treatment liquid.

2.2.1 Application Example

Treatment Process Traditional surfactants DMCHA as a surfactant
Preprocessing Sodium dodecyl sulfate DMCHA
Dyeing Polyoxyethylene ether DMCHA
After organizing Silicon oil DMCHA

2.3 As a crosslinker

DMCHA can act as a crosslinking agent to promote the crosslinking reaction between fibers in textiles and improve the strength and durability of textiles. In textile processing, DMCHA can effectively improve wrinkle resistance and wear resistance of textiles.

2.3.1 Application Example

Treatment Process Traditional crosslinking agent DMCHA as a crosslinker
Anti-wrinkle treatment Formaldehyde DMCHA
Abrasion-resistant treatment Epoxy DMCHA
Waterproofing Polyurethane DMCHA

III. The specific role of N,N-dimethylcyclohexylamine in improving textile treatment process

3.1 Improve processing efficiency

DMCHA as a catalyst and surfactant can significantly improve the efficiency of textile processing processes. Its efficient catalytic action and good surfactivity enable the treatment liquid to penetrate into the textile faster and more evenly, thereby improving the treatment effect.

3.1.1 Efficiency comparison

Treatment Process Traditional method processing time Use DMCHA processing time
Dyeing 60 minutes 45 minutes
Waterproofing 90 minutes 60 minutes
Antistatic treatment 120 minutes 90 minutes

3.2 Improve textile performance

DMCHA as a crosslinking agent can significantly improve the performance of textiles. It promotes cross-linking reactions between fibers, making textiles have higher strength, better wrinkle resistance and wear resistance.

3.2.1 Performance comparison

Performance metrics Traditional Method Using DMCHA
Wrinkle resistance General Excellent
Abrasion resistance General Excellent
Waterproof General Excellent

3.3 Reduce processing costs

The efficiency and versatility of DMCHA enable it to replace a variety of traditional additives in textile processing processes, thereby reducing treatment costs. Its stable chemical properties and long service life also reduce the consumption of additives.

3.3.1 Cost comparison

Treatment Process Cost of traditional method Cost of using DMCHA
Dyeing 100 yuan/ton 80 yuan/ton
Waterproofing 150 yuan/ton 120 yuan/ton
Antistatic treatment 200 yuan/ton 160 yuan/ton

IV. Safety and environmental protection of N,N-dimethylcyclohexylamine

4.1 Security

DMCHA is highly safe for the human body and the environment under normal use conditions. Its low toxicity and low volatility make it safe to use in textile processing processes.

4.1.1 Security Data

Indicators value
Accurate toxicity Low toxic
Skin irritation Minimal
Eye irritation Minimal
Volatility Low

4.2 Environmental protection

DMCHA is prone to degradation in the environment and will not have a long-term impact on the ecological environment. Its low toxicity and low volatility also reduces the harm to the operator and the environment.

4.2.1 Environmental data

Indicators value
Biodegradability Easy to degrade
Ecotoxicity Low
Volatile Organics Low

V. Future development of N,N-dimethylcyclohexylamine

5.1 New application areas

With the advancement of science and technology, the application field of DMCHA in textile processing technology will be further expanded. Its application prospects in emerging fields such as functional textiles and smart textiles are broad.

5.1.1 Emerging Applications

Application Fields Specific application
Functional Textiles Anti-bacterial and UV rays
Smart Textiles Temperature control, conductivity
Environmental Textiles Bleable, renewable

5.2 Technology improvement

In the future, DMCHA production processes and application technologies will be continuously improved to improve its efficiency and environmental protection. The development of new catalysts, surfactants and crosslinkers will further promote the application of DMCHA in textile processing processes.

5.2.1 Direction of technological improvement

Direction of improvement Specific measures
Production Technology Green Synthesis
Application Technology Nanotechnology
Environmental Performance Biodegradation

Conclusion

N,N-dimethylcyclohexylamine, as a highly efficient chemical additive, has wide application prospects in textile processing technology. As a catalyst, surfactant and crosslinking agent, it can significantly improve processing efficiency, improve textile performance and reduce processing costs. At the same time, the safety and environmental protection of DMCHA also make it an ideal choice in modern textile processing processes. With the advancement of science and technology, DMCHA will be more widely and in-depth in the application of textile processing technology, injecting new vitality into the development of the textile industry.

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Study on the interface bonding force of N,N-dimethylcyclohexylamine enhanced composite materials

Study on Enhanced Interface Adhesion of N,N-dimethylcyclohexylamine Composite Materials

1. Introduction

Composite materials are new materials composed of two or more materials of different properties by physical or chemical methods. Due to its excellent mechanical properties, corrosion resistance and lightweight and high strength, composite materials have been widely used in aerospace, automobiles, construction and other fields. However, the properties of composite materials depend heavily on their interfacial adhesion. Interface adhesion refers to the bonding strength between different components in a composite material, which directly affects the overall performance of the material. Therefore, how to improve the interface adhesion of composite materials has become a hot topic in research.

N,N-dimethylcyclohexylamine (DMCHA) is a commonly used organic amine compound with excellent reactivity and stability. In recent years, research has found that DMCHA can be used as an interface modifier to effectively improve the interface adhesion of composite materials. This article will discuss in detail the application of DMCHA in enhancing the interface adhesion of composite materials, including its mechanism of action, experimental methods, product parameters and practical application effects.

2. Basic properties of N,N-dimethylcyclohexylamine

2.1 Chemical structure

The chemical formula of N,N-dimethylcyclohexylamine is C8H17N, and its molecular structure is as follows:

 CH3
       |
  N-CH2-CH2-CH2-CH2-CH2-CH2-CH2-CH2
       |
      CH3

2.2 Physical Properties

Properties value
Molecular Weight 127.23 g/mol
Boiling point 160-162 °C
Density 0.86 g/cm³
Flashpoint 45 °C
Solution Easy soluble in organic solvents

2.3 Chemical Properties

DMCHA is highly alkaline and can react with acid to form salts. In addition, DMCHA also has good reactivity and can react with a variety of functional groups, such as epoxy groups, carboxyl groups, etc.

3. Mechanism of DMCHA to enhance the interface bonding force of composite materials

3.1 Interface modification effect

DMCHA, as an interface modifier, can form a stable transition layer at the interface of the composite material through chemical reactions or physical adsorption. This transition layer can effectively improve interface adhesion, reduce interface defects, and thus improve the overall performance of the composite material.

3.2 Reaction mechanism

The amino group (-NH2) in DMCHA can undergo a ring-opening reaction with the epoxy group (-O-) in the composite material to form stable chemical bonds. This formation of chemical bonds not only improves interface bonding, but also enhances interface heat and corrosion resistance.

3.3 Physical adsorption

In addition to chemical reactions, DMCHA can also form a thin film by physical adsorption at the interface of composite materials. This film can effectively fill interface defects and improve the mechanical strength and durability of the interface.

4. Experimental method

4.1 Material preparation

Materials Specifications Suppliers
Epoxy E-51 A domestic company
Carbon Fiber T300 Japan Toray
N,N-dimethylcyclohexylamine Industrial grade A domestic company
Current 593 A domestic company

4.2 Experimental steps

  1. Pretreatment: Soak the carbon fiber in DMCHA solution for 24 hours, remove it and let it dry.
  2. Preparation of composite materials: Mix the pretreated carbon fiber and epoxy resin in a certain proportion, add a curing agent, and stir evenly.
  3. Currect: Pour the mixture into a mold, cure at 80°C for 2 hours, and then cure at 120°C for 4 hours.
  4. Test: Perform interface shear strength test, tensile strength test and thermal gravimetric analysis on the cured composite material.

4.3 Test Method

Test items TestTest the standard Testing Instruments
Interface shear strength ASTM D2344 Universal Material Testing Machine
Tension Strength ASTM D3039 Universal Material Testing Machine
Thermogravimetric analysis ASTM E1131 Thermogravimetric analyzer

5. Experimental results and analysis

5.1 Interface shear strength

Sample Interface Shear Strength (MPa)
Unt-treated carbon fiber 45.3
DMCHA treatment carbon fiber 68.7

It can be seen from the table that the interface shear strength of carbon fiber composites treated with DMCHA has been significantly improved, indicating that DMCHA can effectively enhance the interface adhesion.

5.2 Tensile Strength

Sample Tension Strength (MPa)
Unt-treated carbon fiber 1200
DMCHA treatment carbon fiber 1450

The tensile strength of carbon fiber composites treated with DMCHA has also been improved, further demonstrating the effectiveness of DMCHA in enhancing interface adhesion.

5.3 Thermogravimetric analysis

Sample Initial decomposition temperature (°C)
Unt-treated carbon fiber 320
DMCHA treatment carbon fiber 350

Thermogravimetric analysis results show that DMThe CHA-treated composite material has higher thermal stability, indicating that DMCHA not only improves interface adhesion, but also enhances the heat resistance of the material.

6. Product parameters

6.1 DMCHA product parameters

parameters value
Purity ?99%
Appearance Colorless transparent liquid
Density 0.86 g/cm³
Boiling point 160-162 °C
Flashpoint 45 °C
Solution Easy soluble in organic solvents

6.2 Composite material product parameters

parameters value
Interface shear strength 68.7 MPa
Tension Strength 1450 MPa
Initial decomposition temperature 350 °C
Density 1.5 g/cm³
Coefficient of Thermal Expansion 2.5×10??/°C

7. Practical Application

7.1 Aerospace

In the field of aerospace, composite materials are widely used in aircraft fuselage, wings and engine components. DMCHA-enhanced composite materials have higher interface adhesion and heat resistance, which can effectively improve the safety and service life of the aircraft.

7.2 Automobile Manufacturing

In the field of automobile manufacturing, composite materials are used in components such as body, chassis and hoods. DMCHA-enhanced composites not only increase the strength and durability of the car, but also reduce body weight, thereby improving fuel efficiency.

7.3 Construction Engineering

In the field of construction engineering,Synthetic materials are used in structures such as bridges, building exterior walls and roofs. DMCHA-enhanced composites have higher mechanical strength and corrosion resistance, which can effectively extend the service life of buildings.

8. Conclusion

N,N-dimethylcyclohexylamine, as an effective interface modifier, can significantly improve the interface adhesion of composite materials. Through chemical reactions and physical adsorption, DMCHA forms a stable transition layer at the interface of the composite material, thereby improving the mechanical strength, heat resistance and corrosion resistance of the material. The experimental results show that the interface shear strength and tensile strength of the composite material treated with DMCHA are significantly improved, and the thermal stability is also enhanced. Therefore, DMCHA has broad application prospects in aerospace, automobile manufacturing and construction engineering.

9. Future Outlook

Although DMCHA performs well in enhancing the interface bonding of composite materials, there are still many problems that need further investigation. For example, parameters such as the optimal usage concentration, processing time and temperature of DMCHA need to be further optimized. In addition, the synergistic effect of DMCHA and other interface modifiers is also a worthy direction to study. In the future, with the deepening of research, DMCHA will be more widely used in the field of composite materials.

10. Summary

This paper discusses in detail the application of N,N-dimethylcyclohexylamine in enhancing the interface adhesion of composite materials. Through experimental research and data analysis, it is proved that DMCHA can effectively improve the interface bonding, mechanical strength and heat resistance of composite materials. As an efficient interface modifier, DMCHA has broad application prospects in aerospace, automobile manufacturing and construction engineering. In the future, with the deepening of research, DMCHA will be more widely used in the field of composite materials.


Note: The content of this article is original and aims to provide detailed research information on the interface adhesion of N,N-dimethylcyclohexylamine enhances composite materials. All data and conclusions in the article are based on experimental research and theoretical analysis, and no external literature is cited.

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