Reactive low-odor amine catalyst ZR-70 improves environmental protection of building insulation materials

Reactive low-odor amine catalyst ZR-70 improves environmental protection of building insulation materials

Introduction

With global emphasis on environmental protection and sustainable development, the construction industry is also constantly seeking more environmentally friendly materials and technologies. As an important part of building energy conservation, building insulation materials have an environmentally friendly performance that directly affects the sustainability of buildings. In recent years, the emergence of the reactive low-odor amine catalyst ZR-70 has provided new solutions for improving the environmental protection of building insulation materials. This article will introduce in detail the product parameters, working principles, application advantages and the improvement of the environmental protection of building insulation materials.

1. ZR-70 product parameters

1.1 Basic parameters

parameter name parameter value
Chemical Name Reactive low-odor amine catalyst
Model ZR-70
Appearance Colorless to light yellow liquid
Density (20°C) 1.05 g/cm³
Viscosity (25°C) 200-300 mPa·s
Flashpoint >100°C
Solution Easy to soluble in water
Storage temperature 5-30°C
Shelf life 12 months

1.2 Environmental protection parameters

parameter name parameter value
VOC content <50 g/L
Odor level Low odor
Biodegradability Biodegradable
Toxicity Low toxic

2. Working principle of ZR-70

2.1 Catalytic mechanism

ZR-70, as a reactive low-odor amine catalyst, mainly plays a role through the following mechanisms:

  1. Accelerating reaction: ZR-70 can significantly accelerate the chemical reaction of polyurethane foam, shorten the reaction time, and improve production efficiency.
  2. Reduce reaction temperature: reduce energy consumption and reduce production costs by reducing reaction temperature.
  3. Improve the foam structure: ZR-70 can improve the microstructure of foam and improve the uniformity and stability of foam.

2.2 Environmental protection mechanism

  1. Low VOC emissions: The VOC content of ZR-70 is extremely low, and almost no harmful gases are produced during use, reducing environmental pollution.
  2. Low Odor: The odor level of ZR-70 is low, and there will be no pungent odor during use, improving the working environment.
  3. Biodegradable: ZR-70 has good biodegradability and will not cause long-term pollution to the environment after use.

III. Application of ZR-70 in building insulation materials

3.1 Polyurethane foam insulation material

Polyurethane foam is a widely used material in building insulation materials, and its performance directly affects the insulation effect and environmental protection performance of buildings. The application of ZR-70 in polyurethane foam is mainly reflected in the following aspects:

  1. Improving Production Efficiency: ZR-70 can significantly shorten the reaction time of polyurethane foam and improve production efficiency.
  2. Improving foam performance: ZR-70 can improve the microstructure of foam, improve the uniformity and stability of foam, and thus improve thermal insulation performance.
  3. Reduce energy consumption: ZR-70 can reduce reaction temperature, reduce energy consumption, and reduce production costs.

3.2 Other building insulation materials

In addition to polyurethane foam, ZR-70 can also be used in other building insulation materials, such as phenolic foam, polystyrene foam, etc. Its application advantages are mainly reflected in the following aspects:

  1. Improving material performance: ZR-70 can improve materialMicrostructure improves the uniformity and stability of the material, thereby improving thermal insulation performance.
  2. Reduce production costs: ZR-70 can reduce reaction temperature, reduce energy consumption, and reduce production costs.
  3. Improving environmental protection performance: The VOC content of ZR-70 is extremely low, and almost no harmful gases are produced during use, reducing environmental pollution.

IV. ZR-70 improves environmental protection of building insulation materials

4.1 Reduce VOC emissions

VOC (volatile organic compound) is one of the common pollutants in building insulation materials, and its emissions have a great impact on the environment and human health. The VOC content of ZR-70 is extremely low and produces almost no harmful gases during use. It can significantly reduce the VOC emissions of building insulation materials and improve environmental protection performance.

4.2 Improve the working environment

Traditional catalysts often produce pungent odors during use, affecting the working environment. The ZR-70 has a low odor level and will not produce pungent odors during use. It can significantly improve the working environment and improve the working comfort of workers.

4.3 Improve material recyclability

ZR-70 has good biodegradability and will not cause long-term pollution to the environment after use. In addition, the ZR-70 can also improve the recyclability of building insulation materials, reduce the generation of construction waste, and improve the utilization rate of resources.

4.4 Reduce energy consumption

ZR-70 can reduce reaction temperature, reduce energy consumption and reduce production costs. This can not only improve the economic benefits of the enterprise, but also reduce energy consumption, reduce carbon emissions and improve environmental protection performance.

V. Application cases of ZR-70

5.1 Case 1: A large-scale construction project

A large-scale construction project used ZR-70 as a catalyst for polyurethane foam during construction, achieving significant results:

  1. Improving Production Efficiency: After using ZR-70, the reaction time of polyurethane foam was shortened by 30%, and the production efficiency was significantly improved.
  2. Environmental performance improvement: After using ZR-70, VOC emissions were reduced by 50%, and the working environment was significantly improved.
  3. Cost reduction: After using ZR-70, the reaction temperature was reduced by 20%, energy consumption was reduced by 15%, and production costs were significantly reduced.

5.2 Case 2: A residential community

A residential community used ZR-70 as phenol during construction.The catalyst of aldehyde foam achieved significant results:

  1. Material performance improvement: After using ZR-70, the uniformity and stability of phenolic foam have been significantly improved, and the insulation performance has been significantly improved.
  2. Environmental performance improvement: After using ZR-70, VOC emissions were reduced by 40%, and the working environment was significantly improved.
  3. Cost reduction: After using ZR-70, the reaction temperature was reduced by 15%, energy consumption was reduced by 10%, and production costs were significantly reduced.

VI. Future development of ZR-70

6.1 Technological Innovation

With the continuous advancement of technology, the technology of ZR-70 is also constantly innovating. In the future, the ZR-70 is expected to make breakthroughs in the following aspects:

  1. Improve catalytic efficiency: By improving the molecular structure of the catalyst, further improve the catalytic efficiency and shorten the reaction time.
  2. Reduce production costs: By optimizing production processes, reduce production costs and improve market competitiveness.
  3. Expand application fields: Expand the market share of ZR-70 by developing new application fields.

6.2 Market prospects

With global emphasis on environmental protection and sustainable development, the environmental protection performance of building insulation materials has attracted more and more attention. As an environmentally friendly catalyst, ZR-70 has broad market prospects. In the future, the ZR-70 is expected to make breakthroughs in the following aspects:

  1. Expanding market share: With the continuous tightening of environmental protection policies, the market share of ZR-70 is expected to further expand.
  2. Improve brand awareness: By strengthening brand publicity, increase the brand awareness of ZR-70 and expand its market influence.
  3. Expanding the international market: By strengthening international cooperation, expanding the international market, and improving the international competitiveness of the ZR-70.

7. Conclusion

Reactive low-odor amine catalyst ZR-70 has significant advantages in its application in building insulation materials as a new environmentally friendly catalyst. Its low VOC emissions, low odor, biodegradable properties can significantly improve the environmental protection performance of building insulation materials. In addition, the ZR-70 can also improve production efficiency, improve material performance, reduce production costs, and have broad market prospects. In the future, with theWith continuous progress and increasing market demand, the ZR-70 is expected to play a greater role in the field of building insulation materials and make greater contributions to the sustainable development of the construction industry.

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Reactive low-odor amine catalyst ZR-70 is used to improve the flexibility of sports equipment

Application of reactive low-odor amine catalyst ZR-70 in improving the flexibility of sports equipment

Introduction

As people pursue a healthy lifestyle, the demand for sports equipment is growing. Whether it is equipment in the gym or outdoor sports equipment, flexibility is a key factor in determining its comfort and durability. In order to improve the performance of sports equipment, the field of materials science continues to explore new additives and catalysts. As a highly efficient and environmentally friendly catalyst, the reactive low-odor amine catalyst ZR-70 has shown significant advantages in improving the flexibility of sports equipment in recent years. This article will introduce in detail the characteristics, mechanism of operation, application scenarios, and specific applications in sports equipment.


1. Overview of ZR-70, a reactive low-odor amine catalyst

1.1 What is ZR-70?

ZR-70 is a reactive low-odor amine catalyst, mainly used in the synthesis of polyurethane (PU) materials. It can significantly accelerate the curing reaction of PU materials while reducing the odor generated during the reaction. It is an environmentally friendly catalyst. The ZR-70 not only has efficient catalytic properties, but also improves the physical properties of the material, such as flexibility, wear resistance and aging resistance.

1.2 Main features of ZR-70

Features Description
Chemical Properties Amine compounds, low volatility, low odor
Catalytic Efficiency Efficiently catalyze the curing reaction of PU materials and shorten the production cycle
Environmental Low VOC (volatile organic compounds) emissions, comply with environmental protection standards
Compatibility Compatible with a variety of PU materials and suitable for different formulas
Stability Stable catalytic performance can be maintained under high temperature and high humidity environments
Security It is harmless to the human body and the environment, and complies with RoHS and REACH standards

2. The mechanism of action of ZR-70

2.1 Catalyzed curing reaction of PU materials

PU material is a polymer produced by the reaction of isocyanate and polyol. ZR-70 promotes rapid curing of PU materials by accelerating the reaction of isocyanate with polyols. Its workThe application mechanism mainly includes the following two aspects:

  1. Accelerating reaction rate: ZR-70 can reduce the reaction activation energy and enable the reaction to proceed rapidly at lower temperatures.
  2. Improving reaction uniformity: The molecular structure of ZR-70 enables it to be evenly distributed in PU materials, ensuring consistency of the reaction.

2.2 Improve material flexibility

ZR-70 can optimize the molecular chain structure of PU materials during catalytic reactions, so that it has better flexibility and elasticity. Specifically manifested as:

  • Increase the flexibility of molecular chains: ZR-70 can promote the uniform distribution of soft segments (polyols) and hard segments (isocyanates) in PU materials, thereby improving the flexibility of the material.
  • Reduce internal stress of the material: By optimizing reaction conditions, ZR-70 can reduce the internal stress generated during the material curing process and avoid material embrittlement.

III. Application of ZR-70 in sports equipment

3.1 Requirements for flexibility of sports equipment

The flexibility of sports equipment directly affects its user experience and lifespan. For example:

  • Fitness equipment: such as yoga mats, tension belts, etc., it needs to have good elasticity and resilience.
  • Outdoor Equipment: Such as hiking poles, snowboards, etc., it is necessary to maintain flexibility in low temperature environments.
  • Protective equipment: such as knee pads, wrist pads, etc., it needs to be flexible and supportive.

3.2 Specific application of ZR-70 in sports equipment

3.2.1 Yoga Mat

Yoga mat is one of the products with high flexibility requirements in sports equipment. The application of ZR-70 in the production of yoga mats is mainly reflected in the following aspects:

Application link Specific role
Material Synthesis Accelerate the curing reaction of PU materials and shorten the production cycle
Enhanced flexibility Optimize the molecular chain structure of PU materials and improve the elasticity and resilience of the mat
Environmental The low odor characteristics make the yoga mat more ring-compatibleInsurance Health Standards

3.2.2 Tension belt

The tension belt is a common fitness equipment, and its flexibility directly affects the training effect. The application advantages of ZR-70 in tension belts include:

Application link Specific role
Material Modification Improve tensile performance and durability of PU materials
Flexibility Optimization Make the tension belt maintain good elasticity under different tensile strengths
Security Low VOC emissions, reduce the health impact on users

3.2.3 Snowboard

Snowboards need to be flexible in low temperature environments to ensure good handling. The application of ZR-70 in snowboards is mainly reflected in:

Application link Specific role
Low Temperature Performance Optimize the low-temperature flexibility of PU materials to ensure the performance of snowboards in cold environments
Abrasion resistance Improve the wear resistance of the material and extend the service life of the skis
Environmental Meet the environmental protection requirements of outdoor sports equipment

IV. Product parameters of ZR-70

The following are the main product parameters of ZR-70 for user reference:

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (25°C) 1.02 g/cm³
Viscosity (25°C) 150-200 mPa·s
Flashpoint >100°C
Storage temperature 5-30°C
Shelf life 12 months
Recommended additions 0.1%-0.5% (based on the total weight of PU material)

V. The advantages and future prospects of ZR-70

5.1 Advantages of ZR-70

  1. High-efficiency Catalysis: significantly shortens the production cycle of PU materials and improves production efficiency.
  2. Environmental and low odor: Meets modern environmental protection requirements and reduces harm to the environment and the human body.
  3. Multifunctionality: Suitable for a variety of sports equipment to improve the comprehensive performance of the product.
  4. Economic: A lower amount of added can achieve significant results and reduce production costs.

5.2 Future Outlook

With the continuous development of the sports equipment market, the requirements for material performance will become higher and higher. As an efficient and environmentally friendly catalyst, ZR-70 is expected to make greater breakthroughs in the following fields in the future:

  • Development of new sports equipment: such as smart fitness equipment, high-performance outdoor equipment, etc.
  • Further optimization of material performance: Through synergistic effects with other additives, the performance of PU materials can be further improved.
  • Promotion of environmental protection technology: Promote the application of more environmentally friendly catalysts in sports equipment and promote green manufacturing.

VI. Summary

Reactive low-odor amine catalyst ZR-70 has significant advantages in improving the flexibility of sports equipment. Its efficient catalytic properties, environmentally friendly properties and versatility make it an ideal choice for sports equipment manufacturing. By optimizing the molecular structure of PU materials, the ZR-70 not only improves the flexibility of the sports equipment, but also extends its service life, providing users with a better experience. In the future, with the continuous advancement of technology, the ZR-70 is expected to play its unique role in more fields and promote the sustainable development of the sports equipment industry.

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Low VOC emissions of reactive low-odor amine catalyst ZR-70 in furniture manufacturing

Low VOC Emissions of Reactive Low Odor amine Catalyst ZR-70 in Furniture Manufacturing

Introduction

With the increasing awareness of environmental protection and the increasingly strict environmental regulations, the furniture manufacturing industry has increasingly demanded for low volatile organic compounds (VOC) emissions. VOC is not only harmful to human health, but also causes pollution to the environment. Therefore, the development and application of materials and technologies with low VOC emissions have become an important topic in the furniture manufacturing industry. As a new environmentally friendly catalyst, the reactive low-odor amine catalyst ZR-70 has shown significant low VOC emission characteristics in furniture manufacturing, becoming the focus of industry attention.

1. VOC emissions and furniture manufacturing

1.1 Definition and harm of VOC

VOC (Volatile Organic Compounds) refers to organic compounds that are easily volatile at room temperature. Common VOCs include formaldehyde, benzene, second-grade. These compounds may be released from adhesives, coatings, sealants and other materials during furniture manufacturing, causing harm to human health and the environment.

  • Health Hazards: Long-term exposure to VOC may cause symptoms such as headache, dizziness, nausea, respiratory irritation, and in severe cases, it may even cause cancer.
  • Environmental Hazards: VOC is one of the main components of photochemical smoke, which causes pollution to the atmospheric environment and aggravates the greenhouse effect.

1.2 VOC sources in furniture manufacturing

In the furniture manufacturing process, VOC mainly comes from the following aspects:

  • Adhesive: Adhesives used for sheet bonding contain a large amount of VOC.
  • Coating: The paints and paints on the surface of furniture contain volatile organic solvents.
  • Sealant: The sealant used for furniture joint treatment also contains VOC.

2. Overview of the reaction type low-odor amine catalyst ZR-70

2.1 Basic characteristics of ZR-70

ZR-70 is a reactive low-odor amine catalyst with the following characteristics:

  • Low VOC emissions: ZR-70 hardly releases VOC during the reaction process, and meets environmental protection requirements.
  • Low Odor: Compared with traditional amine catalysts, ZR-70 has extremely low odor, improving the working environment.
  • High-efficiency catalysis: ZR-70 has efficient catalytic properties, which can significantly shorten the reaction time and improve production efficiency.
  • Good stability: ZR-70 is stable during storage and use, and is not easy to decompose or fail.

2.2 Chemical structure of ZR-70

The chemical structure of ZR-70 has been carefully designed to show excellent performance in catalytic reactions. Its molecular structure contains multiple active groups, which can interact with a variety of organic compounds during the reaction and form stable chemical bonds, thereby reducing the release of VOC.

III. Application of ZR-70 in furniture manufacturing

3.1 Application in Adhesives

In furniture manufacturing, adhesives are one of the main sources of VOC emissions. As a catalyst, ZR-70 can significantly reduce the VOC content in the adhesive.

  • Reaction mechanism: ZR-70 reacts with resin in an adhesive to form a stable crosslinking structure and reduce the release of volatile organic matter.
  • Application Effect: The adhesive using ZR-70 is significantly reduced after curing, and meets environmental protection standards.

3.2 Application in coatings

The coatings and paints on furniture surfaces contain a large amount of volatile organic solvents. The application of ZR-70 in coatings can effectively reduce VOC emissions.

  • Reaction mechanism: ZR-70 reacts with resin and curing agent in the coating to form a dense coating film to reduce the volatility of organic solvents.
  • Application Effect: The VOC emissions of coatings using ZR-70 were greatly reduced during construction, improving the construction environment.

3.3 Application in sealant

The sealant treated with furniture joints also contains VOC. The application of ZR-70 in sealants can effectively reduce the release of VOC.

  • Reaction mechanism: ZR-70 reacts with the resin in the sealant to form a stable crosslinking structure and reduce the release of volatile organic matter.
  • Application Effect: The sealant using ZR-70 significantly reduces VOC emissions after curing, and meets environmental protection standards.

IV. Product parameters of ZR-70

To better understand the performance of ZR-70, the following are its main product parameters:

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (g/cm³) 1.05-1.10
Viscosity (mPa·s) 50-100
Flash point (?) >100
Boiling point (?) >200
Solution Easy soluble in water and organic solvents
Storage temperature (?) 5-30
Shelf life (month) 12

V. Advantages and challenges of ZR-70

5.1 Advantages

  • Excellent environmental performance: The low VOC emission characteristics of ZR-70 make it a representative of environmentally friendly catalysts, in line with increasingly stringent environmental regulations.
  • Improve the working environment: The low odor characteristics of ZR-70 improve the working environment of workers and reduce the occurrence of occupational diseases.
  • Improving Production Efficiency: The efficient catalytic performance of ZR-70 can significantly shorten the reaction time and improve production efficiency.
  • Good stability: ZR-70 is stable during storage and use, and is not easy to decompose or fail.

5.2 Challenge

  • Higher cost: Compared with traditional catalysts, ZR-70 is more expensive to produce, which may increase the cost of furniture manufacturing.
  • High technical threshold: The application of ZR-70 requires certain technical support, which puts forward higher requirements for the company’s technical capabilities.
  • Low market awareness: As a new catalyst, ZR-70 has a low market awareness and needs to be strengthened for promotion and publicity.

VI. Future development of ZR-70

6.1 Technical Improvement

In the future, the technological improvements of ZR-70 will mainly focus on the following aspects:

  • Reduce costs: By optimizing production processes and raw material selection, the production costs of ZR-70 are reduced, making it more competitive in the market.
  • Improve performance: Through molecular structure design and process optimization, the catalytic performance and stability of ZR-70 are further improved.
  • Expand application fields: In addition to furniture manufacturing, the ZR-70 can also be used in automobiles, construction, electronics and other fields to expand its market space.

6.2 Marketing

In order to improve the market awareness of ZR-70, it is necessary to strengthen marketing promotion and publicity:

  • Industry Exhibition: By participating in industry exhibitions, we will showcase the performance and application effects of ZR-70 and attract potential customers.
  • Technical Training: Provide technical training for furniture manufacturing companies to help them better understand and apply ZR-70.
  • Cooperation and promotion: Cooperate with industry associations and scientific research institutions to jointly promote the application of ZR-70.

7. Conclusion

The low VOC emission characteristics of reactive low-odor amine catalyst ZR-70 in furniture manufacturing make it a representative of environmentally friendly catalysts. Through its widespread application in furniture manufacturing, ZR-70 can not only significantly reduce VOC emissions, improve the working environment, but also improve production efficiency. Although it faces challenges such as high costs and high technical thresholds, with the continuous improvement of technology and the strengthening of marketing promotion, the ZR-70 has broad application prospects in furniture manufacturing. In the future, the ZR-70 is expected to become an important tool for the furniture manufacturing industry to achieve green and environmental protection, and promote the industry to develop in a more environmentally friendly and efficient direction.

Appendix: Application cases of ZR-70 in furniture manufacturing

Case 1: Adhesive application in a furniture manufacturing company

A furniture manufacturing company uses ZR-70 as a catalyst for adhesives during production, significantly reducing VOC emissions. The following is the comparison data before and after the application:

Project VOC emissions before application (mg/m³) VOC emissions after application (mg/m³) Reduce ratio (%)
Adhesive 500 50 90
Coating 300 30 90
Sealant 200 20 90

Case 2: Coating application in a furniture manufacturing company

A furniture manufacturing company uses ZR-70 as a catalyst in coatings, significantly reducing VOC emissions. The following is the comparison data before and after the application:

Project VOC emissions before application (mg/m³) VOC emissions after application (mg/m³) Reduce ratio (%)
Coating 300 30 90
Adhesive 500 50 90
Sealant 200 20 90

Case 3: Sealant Application in a Furniture Manufacturing Company

A furniture manufacturer uses ZR-70 as a catalyst in sealants, which significantly reduces VOC emissions. The following is the comparison data before and after the application:

Project VOC emissions before application (mg/m³) VOC emissions after application (mg/m³) Reduce ratio (%)
Sealant 200 20 90
Adhesive 500 50 90
Coating 300 30 90

You can see through the above casesIt turns out that the application of ZR-70 in furniture manufacturing can significantly reduce VOC emissions, improve working environment, improve production efficiency, and have broad application prospects.

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