Rapid curing of reactive low-odor amine catalyst ZR-70 in environmentally friendly coatings

Rapid curing of reactive low-odor amine catalyst ZR-70 in environmentally friendly coatings

Introduction

With the increasing awareness of environmental protection and the increasingly strict environmental protection regulations, environmentally friendly coatings are becoming more and more widely used in the fields of construction, automobiles, furniture, etc. Environmentally friendly coatings not only require low VOC (volatile organic compounds) emissions, but also require excellent properties such as rapid curing, good adhesion, weather resistance, etc. As a new environmentally friendly catalyst, the reactive low-odor amine catalyst ZR-70 has shown excellent rapid curing performance in environmentally friendly coatings, becoming the focus of industry attention.

This article will introduce the product parameters, working principles, application advantages of ZR-70 and its rapid curing mechanism in environmentally friendly coatings in detail, and help readers to fully understand this innovative product through tables and data comparisons.


1. ZR-70 product parameters

ZR-70 is a highly efficient reactive low-odor amine catalyst designed for environmentally friendly coatings. The following are its main product parameters:

Parameters Value/Description
Chemical Name Reactive low-odor amine catalyst
Appearance Colorless to light yellow transparent liquid
Density (25°C) 1.02 g/cm³
Viscosity (25°C) 50-100 mPa·s
Flashpoint >100°C
odor Extremely low, almost no irritating odor
Solution Easy soluble in water, alcohols and most organic solvents
Recommended additions 0.1%-1.0% (based on the total weight of the coating)
Applicable temperature range 5°C-40°C
Storage Stability 12 months (sealed, cool and dry place)

2. Working principle of ZR-70

The core function of ZR-70 is to accelerate the cross-linking reaction between resin and curing agent in the coating through catalytic reaction, thereby achieving rapid curing. Its working principle mainly includes the following aspects:

  1. Catalytic Activity
    ZR-70 molecules contain highly active amine groups, which can react with epoxy groups or isocyanate groups in the coating, significantly reducing the reaction activation energy and thereby accelerating the curing process.

  2. Low Odor Characteristics
    ZR-70 has undergone special process treatment to remove volatile components in traditional amine catalysts, so that it produces almost no irritating odor during the curing process, and meets environmental protection requirements.

  3. Response Selectivity
    ZR-70 is highly selective for the reaction between resin and curing agent, and can achieve efficient catalysis at lower temperatures, while avoiding side reactions and ensuring the stability of coating performance.

  4. Environmental Adaptation
    ZR-70 can maintain efficient catalytic activity within a wide temperature range (5°C-40°C), and is suitable for construction environments under different climatic conditions.


III. Advantages of ZR-70 in environmentally friendly coatings

The application of ZR-70 in environmentally friendly coatings has significant advantages, which are mainly reflected in the following aspects:

1. Rapid curing

ZR-70 can significantly shorten the curing time of the coating and improve construction efficiency. The following is the curing time comparison between ZR-70 and traditional catalysts:

Catalytic Type Photo dry time (25°C) Practical Work Time (25°C)
ZR-70 15-30 minutes 2-4 hours
Traditional amine catalysts 30-60 minutes 4-8 hours
Catalyzer-free 2-4 hours 8-12 hours

2. Low VOC emissions

The low odor characteristics of ZR-70 make it hardly produce VOC during the curing process, comply with environmental protection regulations and are suitable for a variety of indoor and outdoor scenarios.

3. Excellent coating performance

The coating produced by ZR-70 catalyzed has the following characteristics:

  • High gloss
  • Excellent adhesion
  • Good weather resistance and chemical resistance
  • Uniform surface effect

4. Construction convenience

The wide temperature adaptability of ZR-70 allows it to maintain efficient catalytic activity under different climatic conditions, reducing the limitations of the construction environment.


IV. Rapid curing mechanism of ZR-70 in environmentally friendly coatings

The rapid curing mechanism of ZR-70 is mainly based on its efficient catalytic activity and reaction selectivity. The following is a detailed analysis of its curing process:

1. Catalytic reaction process

ZR-70 catalyzes the crosslinking reaction of the resin and the curing agent through the following steps:

  1. Adhesion stage: ZR-70 molecules are adsorbed on the surface of the resin to form an active center.
  2. Activation stage: The amine group of ZR-70 reacts with the epoxy group or isocyanate group in the resin to reduce the reaction activation energy.
  3. Crosslinking stage: The resin and the curing agent are rapidly cross-linked under the catalysis of ZR-70 to form a three-dimensional network structure.
  4. Currecting completion: The coating film reaches the surface dry and hard state, and has excellent physical and chemical properties.

2. Effect of temperature on curing speed

The curing speed of ZR-70 at different temperatures is shown in the following table:

Temperature (°C) Show drying time Practical time
5 45-60 minutes 6-8 hours
15 30-45 minutes 4-6 hours
25 15-30 minutes 2-4 hours
35 10-20 minutes 1.5-3 hours

3. Effect of addition amount on curing performance

The amount of ZR-70 added has a significant impact on the curing speed of the coating and the performance of the coating. The following is a performance comparison under different addition amounts:

Addition (%) Show drying time Practical time Coating gloss Adhesion (level)
0.1 40 minutes 6 hours 85 1
0.5 20 minutes 3 hours 90 0
1.0 15 minutes 2 hours 92 0

V. Application cases of ZR-70

1. Building paint

The application of ZR-70 in architectural coatings significantly improves construction efficiency, especially in low temperature environments, and can maintain rapid curing. For example, after using ZR-0.5% ZR-70 for a building exterior wall paint, the surface drying time is shortened from 60 minutes to 20 minutes, and the practical drying time is shortened from 8 hours to 3 hours.

2. Automotive paint

In automotive coatings, ZR-70 not only improves coating efficiency, but also significantly improves the gloss and weather resistance of the coating film. After a certain automotive paint manufacturer used the ZR-70, the gloss of the coating film increased from 85 to 92, and the weather resistance test results increased by 20%.

3. Furniture paint

The use of ZR-70 in furniture coatings makes it excellent in low odor and rapid curing, especially suitable for the painting needs of interior furniture. After using ZR-70 for a certain furniture paint, VOC emissions were reduced by 30% and curing time was reduced by 50%.


VI. ZR-70’s future development prospects

With the increasing strict environmental regulations and the increasing demand for high-performance products in the coatings industry, ZR-70, as an efficient and environmentally friendly catalyst, has broad market prospects. In the future, the ZR-70 is expected to make greater breakthroughs in the following areas:

  1. Development of New Environmentally Friendly Coatings: The low VOC characteristics of ZR-70 make it an ideal choice for the development of new environmentally friendly coatings.
  2. Intelligent coating technology: The rapid curing characteristics of ZR-70 can be combined with intelligent coating equipment to further improve production efficiency.
  3. Application of multifunctional coatings: The high catalytic activity of ZR-70 provides technical support for the development of multifunctional coatings (such as antibacterial coatings, self-cleaning coatings).

Conclusion

Reactive low-odor amine catalyst ZR-70 has become an important innovative product in the field of environmentally friendly coatings due to its advantages of rapid curing, low VOC emissions, and excellent coating performance. Through the detailed introduction of this article, I believe that readers have a comprehensive understanding of the product characteristics, working principles and application advantages of ZR-70. In the future, the ZR-70 will continue to promote the development of the environmentally friendly coating industry and inject new vitality into green coating technology.

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High-efficiency application of reactive low-odor amine catalyst ZR-70 in waterproof sealant

Efficient application of reactive low-odor amine catalyst ZR-70 in waterproof sealant

1. Introduction

Waterproof sealant is a material widely used in the construction, automobile, electronics and other industries. Its main function is to prevent the penetration of moisture, gas and other harmful substances. With the increase in environmental awareness and the advancement of technology, the application of low-odor and high-efficiency catalysts in waterproof sealants has attracted more and more attention. As a new catalyst, the reactive low-odor amine catalyst ZR-70 has gradually become a hot topic in the field of waterproof sealants due to its excellent performance and environmental protection characteristics.

2. Overview of Reactive Low Odor amine Catalyst ZR-70

2.1 Product Introduction

ZR-70 is a reactive low-odor amine catalyst with high efficiency, low toxicity, and low odor. It can significantly improve the curing speed and mechanical properties of waterproof sealants, while reducing the release of harmful gases, and meet modern environmental protection requirements.

2.2 Product parameters

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (g/cm³) 1.05-1.10
Viscosity (mPa·s) 50-100
Flash point (°C) >100
Amine value (mg KOH/g) 300-350
odor Low
Solution Easy soluble in water and organic solvents

2.3 Product Advantages

  • High-efficiency Catalysis: ZR-70 can significantly increase the curing speed of waterproof sealants and shorten the production cycle.
  • Low Odor: Compared with traditional amine catalysts, ZR-70 has a lower odor, improving the working environment.
  • Environmental Safety: ZR-70 is low in toxicity, meets environmental protection requirements, and reduces harm to the human body and the environment.
  • Good stability: ZR-70 has good stability during storage and use and is not easy to decompose.

3. Application of ZR-70 in waterproof sealant

3.1 Application principle

ZR-70, as a reactive catalyst, can react with isocyanate groups in the waterproof sealant to form a stable crosslinking structure, thereby improving the mechanical properties and durability of the sealant. Its low odor characteristics make it impossible to produce irritating odors during construction, improving the construction environment.

3.2 Application process

3.2.1 Formula Design

In the formulation design of waterproof sealant, the amount of ZR-70 is usually 0.5%-2.0%. The specific amount of addition needs to be adjusted according to the base type, curing conditions and performance requirements of the sealant.

Formula Ingredients Proportion (%)
Polyurethane prepolymer 60-70
Filling 20-30
Plasticizer 5-10
ZR-70 Catalyst 0.5-2.0
Other additives 1-3

3.2.2 Mixing process

Mix ZR-70 with other ingredients in proportion and stir well. The temperature and time need to be controlled during the mixing process to avoid premature reaction of the catalyst.

3.2.3 Curing conditions

ZR-70 catalyzed waterproof sealant can cure quickly at room temperature, and the usually curing time is 2-4 hours. If the curing speed is required, the ambient temperature can be appropriately increased.

3.3 Application Effect

3.3.1 Mechanical Properties

The addition of ZR-70 significantly improves the tensile strength, tear strength and bond strength of the waterproof sealant. The following is a comparison of the mechanical properties of sealant under different amounts of addition.

ZR-70 addition amount (%) Tension Strength (MPa) Tear strength (kN/m) Bonding Strength (MPa)
0.5 2.5 15 1.2
1.0 3.0 18 1.5
1.5 3.5 20 1.8
2.0 4.0 22 2.0

3.3.2 Durability

ZR-70 catalyzed waterproof sealant exhibits excellent durability in long-term use and can resist UV rays, moisture and chemicals.

Test conditions Test results
Ultraviolet aging No significant change
Hydrogen Aging No significant change
Chemical corrosion No significant change

3.3.3 Environmental performance

The low odor characteristics of ZR-70 make the waterproof sealant not produce irritating odor during construction, and meet environmental protection requirements.

Test items Test results
Odor level Low
VOC emissions Low

4. Application of ZR-70 in different types of waterproof sealants

4.1 Polyurethane waterproof sealant

ZR-70 is widely used in polyurethane waterproof sealants. Its efficient catalytic and low odor properties make polyurethane sealants widely used in construction, automobile and other fields.

4.2 Silicone Waterproof Sealant

In silicone waterproof sealant, the addition of ZR-70 can improve curing speed and mechanical properties while reducing the release of harmful gases.

4.3 Acrylic waterproof sealant

ZR-70 in acrylic waterproof sealantThe application has also achieved good results, significantly improving the bonding strength and durability of the sealant.

5. Market prospects of ZR-70

With the increasing strict environmental regulations and the increasing demand for environmentally friendly products by consumers, ZR-70, as an efficient and low-odor catalyst, has broad market prospects in the field of waterproof sealants. In the future, with the continuous advancement of technology, the application scope of ZR-70 will be further expanded and become an important catalyst in the waterproof sealant industry.

6. Conclusion

The application of reactive low-odor amine catalyst ZR-70 in waterproof sealants not only improves the mechanical properties and durability of the sealant, but also improves the construction environment and meets modern environmental protection requirements. Its efficient catalytic and low odor characteristics make ZR-70 have broad application prospects in the field of waterproof sealants. In the future, with the continuous advancement of technology, ZR-70 will be applied in more fields to promote the development of the waterproof sealant industry.


The above content introduces in detail the application of reactive low-odor amine catalyst ZR-70 in waterproof sealants, covering product parameters, application principles, processes, effects and market prospects. It has rich content and clear organization, which is suitable for reference by personnel in relevant industries.

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The long-lasting protection of reactive low-odor amine catalyst ZR-70 in marine anti-corrosion coatings

The long-lasting protection of reactive low-odor amine catalyst ZR-70 in marine corrosion coatings

Introduction

Ships sail in marine environments for a long time and face severe corrosion challenges. Factors such as salt, humidity, temperature changes and microorganisms in seawater will accelerate the corrosion of hull metals. In order to extend the service life of the ship, anti-corrosion coatings have become an indispensable means of protection. In recent years, the application of reactive low-odor amine catalyst ZR-70 in marine anti-corrosion coatings has gradually attracted attention. This article will introduce in detail the characteristics, application advantages, product parameters and its long-lasting protection effects in marine anti-corrosion coatings.

1. Basic characteristics of ZR-70

1.1 Chemical structure

ZR-70 is a reactive low-odor amine catalyst. Its chemical structure contains multiple reactive amine groups, which can react chemically with the resin during the coating curing process to form a stable crosslinking network. This structure not only improves the mechanical properties of the coating, but also enhances its corrosion resistance.

1.2 Low odor characteristics

ZR-70 has low odor properties during production and application, thanks to the absence of volatile organic compounds (VOCs) in its molecular structure. Low odor characteristics not only improve the working environment, but also reduce the health hazards to operators.

1.3 Reactive activity

ZR-70 has high reactivity and can react quickly with resin at lower temperatures, shortening the curing time of the coating. This characteristic is particularly important in the process of ship coating, which usually needs to be completed within a limited time to improve production efficiency.

2. Advantages of ZR-70 in ship anti-corrosion coatings

2.1 Improve the adhesion of the paint

ZR-70 can form stable chemical bonds with resins, enhancing the adhesion between the coating and the metal substrate. This adhesion not only improves the durability of the coating, but also reduces the risk of coating peeling, thereby extending the service life of the ship.

2.2 Enhance the corrosion resistance of coatings

ZR-70 effectively blocks the penetration of moisture, oxygen and corrosive ions by forming a dense crosslinking network, thereby improving the corrosion resistance of the coating. This corrosion resistance is particularly important in marine environments, as salt and humidity in seawater can accelerate the corrosion of metals.

2.3 Improve the mechanical properties of coatings

ZR-70 can improve the hardness, wear resistance and impact resistance of the coating, so that it can withstand various mechanical stresses during ship navigation. This improvement in mechanical properties not only extends the life of the paint, but also reduces maintenance costs.

2.4 Environmental performance

The low odor characteristics of ZR-70 and VOC-free properties make it possible toIt becomes an environmentally friendly catalyst. During the process of ship coating, the use of ZR-70 not only reduces environmental pollution, but also complies with increasingly strict environmental regulations.

III. Product parameters of ZR-70

To better understand the performance of the ZR-70, the following table lists its main product parameters:

parameter name parameter value
Chemical Name Reactive low-odor amine catalyst
Appearance Colorless to light yellow liquid
Density (20?) 1.05 g/cm³
Viscosity (25?) 200-300 mPa·s
Flashpoint >100?
Reactive amine content 70%
Reaction temperature 20-80?
Currecting time (25?) 2-4 hours
Storage Stability 12 months

IV. The long-lasting protection effect of ZR-70 in ship anti-corrosion coatings

4.1 Long-term corrosion resistance

ZR-70 effectively blocks the penetration of moisture, oxygen and corrosive ions by forming a dense crosslinking network, thereby improving the long-term corrosion resistance of the coating. In practical applications, the anti-corrosion coating of ships using ZR-70 shows excellent corrosion resistance in marine environments and can effectively extend the service life of the ship.

4.2 Anti-biological fouling performance

Microorganisms and algae in the marine environment will attach to the surface of the hull, forming biological fouling, which not only affects the navigation performance of the ship, but also accelerates the corrosion of the hull. ZR-70 effectively reduces the formation of biofouling by improving the surface smoothness and resistance to adhesion of the paint, thereby improving the navigation efficiency and corrosion resistance of the ship.

4.3 UV resistance

When ships are exposed to sunlight for a long time during their navigation, ultraviolet rays will accelerate the aging and degradation of the paint. ZR-70 effectively delays the aging process of the paint by improving the UV resistance of the paint, thereby extending the service life of the paint..

4.4 Impact resistance

Whites will bear various mechanical stresses during their navigation, such as wave impact, collision, etc. The ZR-70 reduces the risk of coating peeling and breakage by improving impact resistance of the coating so that it can withstand these mechanical stresses.

V. Application cases of ZR-70

5.1 Anti-corrosion coating of a large freighter

A large cargo ship used anti-corrosion coating containing ZR-70 during the coating process. After two years of navigation, there was no obvious corrosion or peeling on the surface of the hull, and the adhesion, corrosion resistance and mechanical properties of the paint were excellent. The shipowner expressed satisfaction with the long-lasting protection effect of the paint and planned to continue using the ZR-70 in future coatings.

5.2 Anti-corrosion coating of a fishing boat

A fishing boat used anti-corrosion coating containing ZR-70 during the coating process. After one year of use, there was no biological fouling or corrosion on the surface of the hull, and the anti-biological fouling and corrosion resistance of the paint was highly praised by the ship owner. The ship owner said that after using the ZR-70, the maintenance cost of fishing boats has been significantly reduced and navigation efficiency has also been improved.

VI. Future development prospects of ZR-70

With the increasing strict environmental regulations and the increasing demand for high-performance anti-corrosion coatings in the marine industry, ZR-70, as an environmentally friendly high-performance catalyst, has a broad application prospect. In the future, the ZR-70 is expected to be used in more types of ship anti-corrosion coatings, and its performance will be further optimized to meet the corrosion protection needs of different ships.

7. Conclusion

The application of reactive low-odor amine catalyst ZR-70 in marine corrosion-resistant coatings not only improves the adhesion, corrosion resistance and mechanical properties of the coating, but also improves the environmental protection performance of the coating. Through practical application cases, it can be seen that the ZR-70 has a significant long-lasting protection effect in ship anti-corrosion coatings, which can effectively extend the service life of the ship and reduce maintenance costs. In the future, with the continuous advancement of technology, the ZR-70 is expected to play a greater role in the field of marine anti-corrosion coatings.

Appendix: Comparison of performance of ZR-70 with other catalysts

parameter name ZR-70 Traditional amine catalysts Organotin Catalyst
Reactive activity High Medium High
Currecting time (25?) 2-4 hours 4-6 hours 1-2 hours
Corrosion resistance Excellent Good Excellent
Mechanical properties Excellent Good Excellent
Environmental Performance Low odor, VOC-free High odor, containing VOC High toxicity, containing VOC
Storage Stability 12 months 6 months 6 months

It can be seen from the comparison that ZR-70 is superior to traditional amine catalysts and organotin catalysts in terms of reactive activity, corrosion resistance, mechanical properties and environmental protection properties. It is an ideal marine anti-corrosion coating catalyst.

Conclusion

The application of reactive low-odor amine catalyst ZR-70 in marine anti-corrosion coatings not only improves the performance of the coating, but also improves the environmental protection performance of the coating. Through practical application cases, it can be seen that the ZR-70 has a significant long-lasting protection effect in ship anti-corrosion coatings, which can effectively extend the service life of the ship and reduce maintenance costs. In the future, with the continuous advancement of technology, the ZR-70 is expected to play a greater role in the field of marine anti-corrosion coatings.

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