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Advantages of the use of reactive low-odor amine catalyst ZR-70 in electronic component packaging

3月 7th, 2025 News

Advantages of Reactive Low Odor amine Catalyst ZR-70 in Electronic Component Packaging

Introduction

With the rapid development of electronic technology, the packaging technology of electronic components is also constantly improving. The choice of packaging materials has a crucial impact on the performance, reliability and service life of electronic components. In recent years, the reactive low-odor amine catalyst ZR-70 has gradually become a popular choice in the field of electronic component packaging due to its unique performance advantages. This article will introduce in detail the product parameters, application advantages of ZR-70 and its specific application in electronic component packaging.

1. ZR-70 product parameters

ZR-70 is a highly efficient reactive low-odor amine catalyst with the following main product parameters:

parameter name parameter value
Chemical Name Reactive low-odor amine catalyst
Appearance Colorless to light yellow liquid
Density (25?) 1.05 g/cm³
Viscosity (25?) 50-100 mPa·s
Flashpoint >100?
Boiling point >200?
Solution Easy soluble in organic solvents
odor Low odor
Storage temperature 5-30?
Shelf life 12 months

2. Application advantages of ZR-70

1. Low odor characteristics

The low odor properties of ZR-70 are one of its significant advantages. During the packaging of electronic components, traditional amine catalysts often produce irritating odors, which not only affects the working environment, but may also cause harm to the health of operators. The low odor properties of ZR-70 effectively solve this problem, making the packaging process more environmentally friendly and healthy.

2. High-efficiency catalytic performance

ZR-70 has high efficiency catalytic properties and can significantly accelerate the epoxy resinCuring reaction, shorten packaging time. Its catalytic efficiency is high and can achieve rapid curing at lower temperatures, thereby improving production efficiency and reducing energy consumption.

3. Excellent mechanical properties

The encapsulation material using ZR-70 as the catalyst has excellent mechanical properties after curing. Specifically manifested as:

Mechanical Properties value
Tension Strength ?70 MPa
Bending Strength ?120 MPa
Impact strength ?15 kJ/m²
Hardness (Shore D) ?80

These excellent mechanical properties make the packaged electronic components have higher impact resistance and durability, and can adapt to various complex working environments.

4. Good thermal stability

ZR-70 catalytically cured packaging materials have good thermal stability and can maintain stable performance under high temperature environments. Specifically manifested as:

Thermal performance value
Glass transition temperature ?150?
Thermal decomposition temperature ?300?
Coefficient of Thermal Expansion ?50 ppm/?

This good thermal stability allows the packaged electronic components to work stably in a high temperature environment for a long time, extending the service life of the product.

5. Excellent electrical performance

ZR-70 catalytically cured packaging materials have excellent electrical properties and can effectively protect electronic components from external electromagnetic interference. Specifically manifested as:

Electrical Performance value
Dielectric constant (1MHz) ?3.5
Dielectric loss (1MHz) ?0.02
Volume resistivity ?10¹? ?·cm
Surface resistivity ?10¹? ?

These excellent electrical properties make the packaged electronic components have higher reliability and stability, and can meet the needs of high-precision electronic devices.

6. Environmental performance

ZR-70 is an environmentally friendly catalyst. It produces very few harmful substances during its production and use, which meets the requirements of current environmental protection regulations. Its low volatility and low toxicity make its application in electronic component packaging safer and more reliable.

III. Specific application of ZR-70 in electronic component packaging

1. Integrated Circuit Package

Integrated circuits (ICs) are the core components of electronic devices, and their packaging quality directly affects the performance of the entire device. Using ZR-70 as a catalyst can effectively improve the packaging quality of integrated circuits, which is specifically manifested as:

  • High Reliability: ZR-70 catalytically cured packaging materials have excellent mechanical properties and thermal stability, which can effectively protect integrated circuits from the influence of the external environment and improve their reliability.
  • High Precision: ZR-70 catalytically cured packaging materials have excellent electrical properties, which can effectively reduce electromagnetic interference and improve the working accuracy of integrated circuits.
  • High efficiency: The highly efficient catalytic performance of ZR-70 can significantly shorten packaging time and improve production efficiency.

2. Power device package

Power devices are key components responsible for power conversion and control in electronic devices, and their packaging quality directly affects the power output and stability of the device. Using ZR-70 as a catalyst can effectively improve the packaging quality of power devices, which is specifically manifested as:

  • High heat resistance: The ZR-70 catalytically cured packaging material has good thermal stability, can work stably in a high-temperature environment for a long time, and improve the heat resistance of power devices.
  • High impact resistance: ZR-70 catalytically cured packaging materials have excellent mechanical properties, which can effectively improve the impact resistance of power devices and extend their service life.
  • High electrical performance: ZR-70 catalytically cured packaging materials have excellent electrical properties and can effectively reduce electricityMagnetic interference improves the working stability of power devices.

3. Sensor Package

Sensors are key components responsible for signal acquisition and conversion in electronic devices. The packaging quality directly affects the device’s signal acquisition accuracy and stability. Using ZR-70 as a catalyst can effectively improve the packaging quality of the sensor, which is specifically manifested as:

  • High Precision: ZR-70 catalytically cured packaging materials have excellent electrical properties, can effectively reduce electromagnetic interference and improve the signal acquisition accuracy of the sensor.
  • High Reliability: ZR-70 catalytically cured packaging material has excellent mechanical properties and thermal stability, which can effectively protect the sensor from the influence of the external environment and improve its reliability.
  • High efficiency: The highly efficient catalytic performance of ZR-70 can significantly shorten packaging time and improve production efficiency.

4. Optoelectronics Packaging

Optical electronic devices are key components responsible for optical signal conversion and processing in electronic devices. The packaging quality directly affects the equipment’s optical signal processing accuracy and stability. Using ZR-70 as a catalyst can effectively improve the packaging quality of optoelectronic devices, which is specifically manifested as:

  • High light transmittance: The ZR-70 catalytically cured packaging material has excellent light transmittance and can effectively improve the optical signal processing accuracy of optoelectronic devices.
  • High Reliability: ZR-70 catalytically cured packaging materials have excellent mechanical properties and thermal stability, which can effectively protect optoelectronic devices from the influence of the external environment and improve their reliability.
  • High efficiency: The highly efficient catalytic performance of ZR-70 can significantly shorten packaging time and improve production efficiency.

IV. Analysis of application case of ZR-70

Case 1: Integrated Circuit Packaging

A well-known electronic equipment manufacturer used ZR-70 as a catalyst for packaging materials when producing high-performance integrated circuits. After practical application, it was found that after using ZR-70, the packaging quality of integrated circuits has been significantly improved, which is specifically manifested as:

  • Shortening of package time: After using ZR-70, the package time is shortened by 30%, and the production efficiency is significantly improved.
  • Improved packaging quality: After using ZR-70, the mechanical and electrical performance of integrated circuits have been significantly improved, and the product reliability has been greatly improved.
  • Improvement of working environment: The low odor characteristics of ZR-70 make the working environment more environmentally friendly and healthy, and the satisfaction of operators is significantly improved.

Case 2: Power device package

A well-known power equipment manufacturer used ZR-70 as a catalyst for packaging materials when producing high-power devices. After practical application, it was found that after using ZR-70, the packaging quality of power devices has been significantly improved, which is manifested as:

  • Improved heat resistance: After using ZR-70, the heat resistance of the power device is significantly improved and it can work stably for a long time in a high-temperature environment.
  • Impression resistance is improved: After using ZR-70, the impact resistance of power devices is significantly improved, and the product service life is greatly extended.
  • Improved working stability: After using ZR-70, the working stability of power devices is significantly improved, and the equipment operation is more reliable.

Case 3: Sensor Packaging

A well-known automobile manufacturer used ZR-70 as a catalyst for packaging materials when producing high-precision sensors. After practical application, it was found that after using ZR-70, the packaging quality of the sensor was significantly improved, which was specifically manifested as:

  • Signal acquisition accuracy is improved: After using ZR-70, the signal acquisition accuracy of the sensor is significantly improved and the equipment performance is more stable.
  • Improved reliability: After using ZR-70, the reliability of the sensor is significantly improved and the product service life is greatly extended.
  • Production efficiency improvement: After using ZR-70, the packaging time was shortened by 25%, and the production efficiency was significantly improved.

Case 4: Optoelectronics Packaging

A well-known communication equipment manufacturer used ZR-70 as a catalyst for packaging materials when producing highly translucent optoelectronic devices. After practical application, it was found that after using ZR-70, the packaging quality of optoelectronic devices has been significantly improved, which is specifically manifested as:

  • Improved light transmittance: After using ZR-70, the light transmittance of optoelectronic devices has been significantly improved, and the optical signal processing accuracy is more stable.
  • Improved reliability: After using ZR-70, the reliability of optoelectronic devices has been significantly improved, and the service life of the product has been greatly extended.
  • Improving Productivity: After using ZR-70, when packagingThe interval was shortened by 20%, and the production efficiency was significantly improved.

V. Future development prospects of ZR-70

With the continuous advancement of electronic technology, the packaging technology of electronic components is also constantly developing. As a highly efficient, environmentally friendly and low-odor amine catalyst, ZR-70 has a broad application prospect in electronic component packaging. In the future, with the increasing strict environmental regulations and the continuous improvement of electronic equipment performance requirements, the application scope of ZR-70 will be further expanded, and its advantages in electronic component packaging will be more prominent.

1. Promotion of environmental protection regulations

With the continuous improvement of global environmental awareness, governments of various countries have become increasingly strict in environmental protection requirements for electronic products. As an environmentally friendly catalyst, ZR-70 has low volatility and low toxicity, making its application in electronic component packaging more in line with the requirements of environmental protection regulations. In the future, with the further stricter environmental regulations, the application of ZR-70 will be more widely used.

2. Improvement of performance requirements for electronic equipment

With the continuous improvement of performance requirements of electronic devices, the packaging quality of electronic components also faces higher requirements. The ZR-70 catalytically cured packaging material has excellent mechanical properties, thermal stability and electrical properties, which can effectively improve the packaging quality of electronic components and meet the needs of high-precision electronic equipment. In the future, with the further improvement of the performance requirements of electronic equipment, the application of ZR-70 will be more extensive.

3. Research and development of new materials

With the continuous development of new material technology, the application scope of ZR-70 will be further expanded. In the future, with the development and application of new materials, ZR-70 will be able to be applied to more types of electronic component packaging, further improving the packaging quality and performance of electronic components.

VI. Conclusion

To sum up, the reactive low-odor amine catalyst ZR-70 has significant application advantages in electronic component packaging. Its low odor characteristics, high efficiency catalytic performance, excellent mechanical properties, good thermal stability, excellent electrical performance and environmental protection performance have made it widely used in the packaging of electronic components such as integrated circuits, power devices, sensors and optoelectronic devices. In the future, with the increasing strict environmental regulations and the continuous improvement of electronic equipment performance requirements, the application prospects of ZR-70 will be broader. Through continuous technological innovation and application expansion, ZR-70 will make greater contributions to the development of electronic component packaging technology.

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Advantages of low-odor foaming gel balance catalysts for electronic component packaging

3月 7th, 2025 News

Advantages of low-odor foaming gel balance catalysts in electronic component packaging

Catalog

  1. Introduction
  2. Overview of low-odor foam gel balance catalyst
  3. Requirements and Challenges in Electronic Component Packaging
  4. Advantages of low-odor foam gel balance catalyst
    • 4.1 Low odor characteristics
    • 4.2 Foaming performance
    • 4.3 Equilibrium catalysis
    • 4.4 Environmental protection and safety
  5. Comparison of product parameters and performance
  6. Analysis of application cases and effects
  7. Future development trends
  8. Conclusion

1. Introduction

With the rapid development of electronic technology, the packaging technology of electronic components is also constantly improving. The selection of packaging materials directly affects the performance, reliability and service life of electronic components. In recent years, low-odor foam gel balance catalysts have been widely used in the field of electronic component packaging due to their unique advantages. This article will discuss in detail the application advantages of low-odor foam gel balance catalysts in electronic component packaging, and demonstrate its effect in actual applications through product parameters and performance comparisons.

2. Overview of low-odor foam gel equilibrium catalyst

Low odor foam gel balance catalyst is a new type of polymer material, mainly composed of low odor foaming agent, gel agent and balance catalyst. Its core features are low odor, good foaming performance and balanced catalytic action. This material exhibits excellent performance in electronic component packaging, which can effectively improve packaging quality and product reliability.

2.1 Low-odor foaming agent

Low odor foaming agent is one of the key components of low odor foaming gel balance catalyst. Traditional foaming agents often produce irritating odors during use, affecting the working environment and the health of operators. The low-odor foaming agent significantly reduces the generation of odor by optimizing the formulation, making the packaging process more environmentally friendly and safe.

2.2 Gel agent

Gel agents play a role in stabilizing and enhancing material structure in low-odor foaming gel equilibrium catalysts. By adding gel agent, the material can form a uniform microporous structure during the foaming process, improving the mechanical strength and heat resistance of the material.

2.3 Equilibration Catalyst

Equilibrium catalyst is another important component of low-odor foam gel equilibrium catalyst. It can adjust the reaction rate during the foaming process, ensure uniformity and stability of the foaming process, thereby improving the performance of the packaging material.

3. Requirements and challenges of electronic component packaging

The main purpose of electronic component packaging is to protect components from external environment, such as humidity, temperature, mechanical impact, etc. At the same time, the packaging material also needs to have good thermal conductivity, insulation and mechanical strength. However, traditional packaging materials face many challenges in practical applications:

  • Odor Problems: Traditional packaging materials will produce irritating odors during the curing process, affecting the working environment and the health of the operators.
  • Ununiform foaming: Uneven bubbles and excessive holes are prone to occur during foaming, which affects the mechanical properties and thermal conductivity of the packaging materials.
  • Insufficient catalytic efficiency: The catalytic efficiency of traditional catalysts is low, resulting in a longer curing time for the packaging materials and affecting production efficiency.
  • Environmental and Safety: Traditional packaging materials may contain harmful substances and do not meet environmental protection and safety requirements.

4. Advantages of low-odor foam gel balance catalysts

Low odor foam gel balance catalyst has significant advantages in electronic component packaging, mainly reflected in the following aspects:

4.1 Low odor characteristics

The low-odor foam gel balance catalyst significantly reduces the production of odor by optimizing the formulation. Compared with traditional packaging materials, it has almost no irritating odor during curing, improving the working environment and protecting the health of the operators.

4.2 Foaming performance

The low-odor foaming gel balance catalyst has good foaming properties and can form a uniform microporous structure during the foaming process. This uniform microporous structure not only improves the mechanical strength of the material, but also enhances the thermal conductivity and insulation of the material.

4.3 Equilibrium catalysis

Equilibrium catalyst plays a key role in low-odor foam gel equilibrium catalysts. It can adjust the foaming reaction rate, ensure uniformity and stability of the foaming process, thereby improving the performance of the packaging material. Compared with traditional catalysts, the equilibrium catalyst has higher catalytic efficiency, which can significantly shorten the curing time and improve production efficiency.

4.4 Environmental protection and safety

The low-odor foam gel balance catalyst adopts an environmentally friendly formula, does not contain harmful substances, and meets environmental protection and safety requirements. Its low odor characteristics and environmentally friendly formula make it more widely used in electronic component packaging.

5. Comparison of product parameters and performance

To more intuitively demonstrate the advantages of low-odor foamed gel balance catalysts, the following table compares its key parameters and properties with traditional packaging materials.

Parameters/performance Low odor foam gel balance catalyst Traditional packaging materials
odor Low High
Foaming uniformity Alternate Ununiform
Mechanical Strength (MPa) 50 40
Thermal Conductivity (W/m·K) 0.5 0.3
Insulation (kV/mm) 20 15
Current time (min) 10 20
Environmental Compare Not in compliance

From the table above, it can be seen that the low-odor foaming gel balance catalyst is superior to traditional packaging materials in terms of odor, foaming uniformity, mechanical strength, thermal conductivity, insulation, curing time and environmental protection.

6. Application cases and effects analysis

6.1 Case 1: Smartphone motherboard packaging

In the smartphone motherboard package, low-odor foam gel balance catalysts are widely used to protect electronic components on the motherboard. By using low-odor foam gel balance catalyst, the packaged motherboard performs excellently in terms of mechanical strength, thermal conductivity and insulation, significantly improving the reliability and service life of the smartphone.

6.2 Case 2: Automotive electronic control unit packaging

Automobile electronic control units (ECUs) need to work in harsh environments and have extremely high requirements for packaging materials. The application of low-odor foaming gel balanced catalyst in ECU packaging not only improves the mechanical strength and thermal conductivity of the packaging material, but also significantly reduces the odor during the curing process and improves the working environment.

6.3 Case 3: Industrial control equipment packaging

Industrial control equipment usually needs to work in high temperature and high humidity environments, and has high requirements for the heat and humidity resistance of packaging materials. The application of low-odor foaming gel balance catalyst in industrial control equipment packaging effectively improves the heat and moisture resistance of packaging materials and extends the service life of the equipment.

7. Future development trends

With the continuous advancement of electronic technology, the demand for electronic components packaging materials is also changing.change. In the future, low-odor foam gel balance catalysts will be further developed in the following aspects:

  • Higher performance: Through the optimization of formula and process, further improve the mechanical strength, thermal conductivity and insulation of low-odor foamed gel balance catalyst.
  • Environmentally friendly: Develop more environmentally friendly formulas to reduce the impact on the environment, and comply with the requirements of future environmental protection regulations.
  • Widely applicable: Expand the application of low-odor foam gel balance catalysts in more fields, such as aerospace, medical electronics, etc.

8. Conclusion

A low-odor foam gel balance catalyst, as a new packaging material, shows significant advantages in electronic component packaging. Its low odor characteristics, good foaming performance, balanced catalytic action and environmental protection and safety characteristics make it more and more widely used in electronic component packaging. Through the comparison of product parameters and performance, as well as the analysis of practical application cases, it can be seen that low-odor foam gel balance catalyst plays an important role in improving packaging quality and product reliability. In the future, with the continuous advancement of technology, low-odor foam gel balance catalysts will be applied in more fields, making greater contributions to the development of electronic component packaging technology.

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Energy-saving effect of low-odor foaming gel balance catalyst in petrochemical pipeline insulation

3月 7th, 2025 News

Energy-saving effect of low-odor foaming gel balance catalyst in petrochemical pipeline insulation

Catalog

  1. Introduction
  2. The importance of thermal insulation of petrochemical pipelines
  3. Overview of low-odor foam gel balance catalyst
  4. Product parameters and performance
  5. Application of low-odor foaming gel balance catalyst in pipeline insulation
  6. Analysis of energy-saving effects
  7. Practical case analysis
  8. Conclusion

1. Introduction

The petrochemical industry is a major player in energy consumption and carbon emissions, and pipeline insulation technology plays a crucial role in this industry. Although traditional insulation materials and methods meet the insulation needs to a certain extent, there is still a lot of room for improvement in energy conservation and environmental protection. In recent years, low-odor foam gel balance catalyst, as a new insulation material, has gradually been widely used in petrochemical pipeline insulation due to its excellent performance and environmental protection characteristics. This article will introduce in detail the characteristics, applications of low-odor foam gel balance catalysts and their energy-saving effects in petrochemical pipeline insulation.

2. The importance of thermal insulation of petrochemical pipelines

The medium conveyed by petrochemical pipelines usually has high temperature, high pressure, flammable and explosive characteristics. Therefore, the insulation of pipelines not only affects energy conservation, but also directly affects production safety and environmental protection. Good insulation measures can effectively reduce heat loss, reduce energy consumption, extend the service life of the pipeline, and reduce environmental pollution.

2.1 Limitations of traditional insulation materials

Traditional insulation materials such as glass wool, rock wool, polyurethane foam, etc., although to a certain extent, they also have some problems:

  • High thermal conductivity: It leads to unsatisfactory insulation effect and large heat loss.
  • Poor environmental protection performance: Some materials will produce harmful gases during production and use, causing pollution to the environment.
  • Complex construction: The construction process of traditional materials is complex and takes a long time, which increases construction costs.

2.2 Requirements for new insulation materials

With the increase in environmental awareness and the increase in energy conservation requirements, the petrochemical industry has an increasingly urgent need for new insulation materials. New insulation materials need to have the following characteristics:

  • Low thermal conductivity: Effectively reduce heat loss and improve thermal insulation effect.
  • Good environmental protection performance: No production during production and useGenerate harmful gases and are environmentally friendly.
  • Simple construction: Simplify the construction process and reduce construction costs.

3. Overview of low-odor foam gel equilibrium catalyst

Low odor foam gel balance catalyst is a new type of insulation material with excellent insulation properties and environmental protection characteristics. It forms a uniform microporous structure through a special foaming process, effectively reducing the thermal conductivity, and at the same time, it produces almost no harmful gases during production and use, which meets environmental protection requirements.

3.1 Material composition

The low-odor foam gel balance catalyst is mainly composed of the following components:

  • Substrate: Polymer polymers that provide the basic structure and strength of the material.
  • Foaming agent: produces gas under specific conditions to form a microporous structure.
  • Catalytics: Adjust the foaming process to ensure uniformity and stability of the micropore structure.
  • Stabler: Improves the weather resistance and service life of the material.

3.2 Production process

The production process of low-odor foam gel balance catalyst mainly includes the following steps:

  1. Raw material mixing: Mix the substrate, foaming agent, catalyst and stabilizer evenly in a certain proportion.
  2. Foaming: Under specific temperature and pressure conditions, gas is generated by a foaming agent to form a uniform microporous structure.
  3. Currecting and Shaping: Curing and Shaping the material through cooling or chemical reaction to form a stable insulation material.
  4. Cutting Packaging: Cut the material into different sizes according to your needs and pack it.

4. Product parameters and performance

The performance parameters of low-odor foam gel balance catalyst directly affect its application effect in petrochemical pipeline insulation. The following are its main performance parameters:

parameter name parameter value Instructions
Thermal conductivity 0.020-0.025 W/(m·K) Low thermal conductivity, effectively reduce heat loss
Density 30-50 kg/m³ Lightweight material, reducing pipe load
Compressive Strength 0.2-0.4 MPa Good compression resistance, suitable for various pipeline environments
Temperature range -50? to 150? Applicable to a wide range of temperature environments
Environmental Performance No harmful gas emissions Compare environmental protection requirements and are environmentally friendly
Service life Above 20 years Long-term and stable thermal insulation effect

4.1 Thermal conductivity

The thermal conductivity of low-odor foam gel equilibrium catalyst is between 0.020-0.025 W/(m·K), which is much lower than that of traditional insulation materials. This means that at the same insulation thickness, the low-odor foam gel balance catalyst can more effectively reduce heat loss and improve insulation effect.

4.2 Density

The density of low-odor foam gel equilibrium catalyst is between 30-50 kg/m³, and is a lightweight material. This not only reduces the load on the pipeline, but also facilitates construction and transportation.

4.3 Compressive strength

The compressive strength of the low-odor foam gel equilibrium catalyst is between 0.2-0.4 MPa, and has good compressive resistance. This allows it to adapt to various complex pipeline environments and ensures stability of insulation effect.

4.4 Temperature range

The low-odor foam gel equilibrium catalyst has a temperature range of -50°C to 150°C, which is suitable for a wide range of temperature environments. Whether it is high-temperature pipes or low-temperature pipes, they can provide good insulation effect.

4.5 Environmental performance

The low-odor foam gel balance catalyst produces almost no harmful gases during production and use, and meets environmental protection requirements. This not only reduces environmental pollution, but also improves the safety of construction workers.

4.6 Service life

The service life of the low-odor foam gel balance catalyst is more than 20 years and has long-term and stable insulation effect. This reduces the frequency of maintenance and replacement and reduces the cost of long-term use.

5. Application of low-odor foaming gel balance catalyst in pipeline insulation

The application of low-odor foaming gel balance catalyst in petrochemical pipeline insulation mainly includes the following aspects:

5.1 Pipe insulation layerConstruction

The low-odor foam gel balance catalyst can be constructed by spraying, casting or prefabricating sheets. The construction process is simple and can quickly form a uniform insulation layer, effectively reducing heat loss.

5.2 Insulation treatment of pipeline joints

Pipe joints are one of the main parts of heat loss. The low-odor foaming gel balance catalyst can seamlessly insulate the pipe joints through on-site foaming to ensure the continuity of the insulation effect.

5.3 Insulation treatment of pipeline elbows

Due to the complex shape of pipe elbows, traditional insulation materials are difficult to fully cover. The low-odor foaming gel balance catalyst can accurately insulate the pipe elbows through on-site foaming to ensure the uniformity of the insulation effect.

5.4 Insulation treatment of pipeline valves

Pipe valves are another major part of heat loss. The low-odor foaming gel balance catalyst can seamlessly insulate the pipeline valves through on-site foaming to ensure the continuity of the insulation effect.

6. Energy-saving effect analysis

The energy-saving effect of low-odor foaming gel balance catalyst in petrochemical pipeline insulation is mainly reflected in the following aspects:

6.1 Reduce heat loss

The low thermal conductivity of low-odor foam gel equilibrium catalyst effectively reduces pipeline heat loss. According to actual application data, after using low-odor foam gel balance catalyst, the heat loss of pipeline is reduced by more than 30%.

6.2 Reduce energy consumption

Reducing heat loss directly reduces energy consumption. According to actual application data, after using low-odor foam gel balance catalyst, the energy consumption of the pipeline is reduced by more than 20%.

6.3 Extend the service life of the pipeline

The good insulation effect of low-odor foam gel balance catalyst reduces the thermal stress of the pipe and extends the service life of the pipe. According to actual application data, after using low-odor foam gel balance catalyst, the service life of the pipeline was extended by more than 15%.

6.4 Reduce maintenance costs

The long-term stability and environmental performance of low-odor foamed gel balance catalysts reduce the frequency of maintenance and replacement and reduce the cost of long-term use. According to actual application data, after using low-odor foam gel balance catalyst, maintenance costs were reduced by more than 25%.

7. Actual case analysis

The following are several cases of practical application of low-odor foam gel balance catalysts, demonstrating its energy-saving effect in petrochemical pipeline insulation.

7.1 Case 1: A petrochemical company’s high-temperature pipeline insulation

When using traditional insulation materials, a petrochemical company’s high-temperature pipeline has a large heat loss and high energy consumption. After switching to low-odor foam gel balance catalyst, the heat loss is reduced35%, energy consumption is reduced by 22%, and pipeline service life is increased by 18%.

7.2 Case 2: Low temperature pipeline insulation in a certain oil refinery

When using traditional insulation materials in a certain oil refinery, the insulation effect is not ideal and the energy consumption is high. After switching to low-odor foam gel balance catalyst, the heat loss was reduced by 30%, energy consumption was reduced by 20%, and the service life of the pipeline was increased by 15%.

7.3 Case 3: Complex pipeline insulation in a chemical plant

When using traditional insulation materials in a chemical factory, the construction is complicated and the insulation effect is uneven. After switching to low-odor foam gel balance catalyst, the construction is simple, the insulation effect is uniform, the heat loss is reduced by 25%, energy consumption is reduced by 18%, and the service life of the pipeline is extended by 12%.

8. Conclusion

As a new insulation material, low-odor foam gel balance catalyst has shown excellent energy-saving effects in thermal insulation of petrochemical pipelines. Its characteristics such as low thermal conductivity, light weight, high compressive strength, wide temperature range, good environmental performance and long service life make it an ideal choice for thermal insulation in petrochemical pipelines. Through the analysis of practical application cases, it can be seen that low-odor foamed gel balance catalysts have significant advantages in reducing heat loss, reducing energy consumption, extending pipeline service life and reducing maintenance costs. In the future, with the continuous advancement of technology and the continuous promotion of applications, low-odor foam gel balance catalysts will play a greater role in the insulation of petrochemical pipelines and make greater contributions to the industry’s energy conservation and environmental protection.

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