Low VOC Solution for Low Odor Catalyst ZR-40 in Waterproof Sealant
Introduction
With the increasing awareness of environmental protection and the increasingly strict regulations, low-volatile organic compound (VOC) materials are increasingly widely used in the construction, automobile, electronics and other industries. As an indispensable material in construction and industry, waterproof sealants have also received widespread attention in their environmental protection performance. As a new environmentally friendly catalyst, the application of low-odor catalyst in waterproof sealants provides new possibilities for low VOC solutions. This article will introduce in detail the characteristics, application advantages, product parameters and their specific applications in waterproof sealants.
1. Overview of low-odor catalyst ZR-40
1.1 What is low-odor catalyst ZR-40?
The low odor catalyst ZR-40 is an environmentally friendly catalyst specially designed to reduce VOC emissions. It reduces the generation of harmful gases by optimizing chemical reaction paths, thereby significantly reducing the odor and VOC emissions of the product during use. ZR-40 not only has efficient catalytic properties, but also can work stably in a variety of polymer systems, and is suitable for the production of a variety of sealants and adhesives.
1.2 Main features of ZR-40
- Low VOC emissions: ZR-40 produces almost no harmful gases during the reaction process and meets strict environmental protection standards.
- Low Odor: Sealant produced using ZR-40 has almost no irritating odor during use, improving the construction environment.
- High-efficiency Catalysis: ZR-40 has efficient catalytic activity, can accelerate polymerization and shorten production cycles.
- Good stability: ZR-40 shows good stability in various polymer systems and is not prone to side reactions.
- Environmental Safety: ZR-40 does not contain heavy metals and other harmful substances, and is harmless to the human body and the environment.
2. Advantages of ZR-40 in waterproof sealant
2.1 Reduce VOC emissions
Traditional waterproof sealants release a large amount of VOC during production and use. These harmful gases not only cause pollution to the environment, but may also cause harm to human health. By optimizing the catalytic reaction path, ZR-40 significantly reduces the generation of VOCs, making the waterproof sealant more environmentally friendly.
2.2 Improve the construction environment
Due to the low odor properties of ZR-40, the waterproof sealant produced by it is almost in the process of construction using almost any waterproof sealant.No irritating odor, greatly improving the construction environment and improving workers’ comfort and work efficiency.
2.3 Improve product performance
ZR-40 not only reduces VOC emissions, but also improves the physical properties of waterproof sealants. By optimizing the polymerization reaction, ZR-40 gives sealants better bond strength, weather resistance and durability.
2.4 Extend product life
The stability of ZR-40 makes it difficult for waterproof sealants to age and crack during long-term use, thereby extending the service life of the product and reducing maintenance costs.
3. Product parameters of ZR-40
To better understand the performance of ZR-40, the following are its main product parameters:
| parameter name | parameter value | Instructions |
|---|---|---|
| Appearance | Colorless to light yellow liquid | Liquid form, easy to mix |
| Density (g/cm³) | 1.05-1.10 | Moderate density, easy to operate |
| Viscosity (mPa·s) | 50-100 | Low viscosity, easy to disperse |
| pH value | 6.5-7.5 | Neutral, non-corrosive to the material |
| Flash point (?) | >100 | High flash point, high security |
| Storage temperature (?) | 5-30 | Storage at room temperature, no special conditions required |
| Shelf life (month) | 12 | Long shelf life and good stability |
4. Specific application of ZR-40 in waterproof sealant
4.1 Formula Design
Formulation design is key when using ZR-40 to produce waterproof sealants. Here is a typical waterproof sealant formula example:
| Ingredients | Proportion (%) | Function |
|---|---|---|
| Polymer base | 50-60 | Provides main bonding properties |
| Filling | 20-30 | Increase strength and durability |
| Plasticizer | 5-10 | Improving flexibility and construction performance |
| Stabilizer | 1-2 | Prevent aging and extend service life |
| ZR-40 Catalyst | 0.5-1.5 | Accelerate polymerization and reduce VOC emissions |
| Other additives | 1-2 | Improve specific properties, such as anti-UV rays, anti-molds, etc. |
4.2 Production process
The process flow of using ZR-40 to produce waterproof sealant is as follows:
- Raw Material Preparation: Accurately weigh each component according to the formula ratio.
- Mix: Add polymer base material, filler, plasticizer, etc. to the mixer and stir evenly.
- Add catalyst: Slowly add ZR-40 catalyst during mixing to ensure uniform dispersion.
- Reaction: Perform polymerization reaction at appropriate temperature and pressure, and the time is adjusted according to the specific formula.
- Cooling: After the reaction is completed, the mixture is cooled to room temperature.
- Packaging: Put the finished sealant into an appropriate container and seal it.
4.3 Performance Test
The waterproof sealant produced using ZR-40 requires multiple performance tests to ensure that it meets relevant standards. The following are common test items:
| Test items | Test Method | Standard Requirements |
|---|---|---|
| VOC content | GB/T 23986-2009 | ?50 g/L |
| Bonding Strength | GB/T 7124-2008 | ?1.0 MPa |
| Weather resistance | GB/T 9276-1996 | No cracking or shedding in 1000 hours |
| Water resistance | GB/T 1733-1993 | Soak for 7 days without any change |
| Low Temperature Flexibility | GB/T 13477.7-2002 | -20? no cracking |
5. Market prospects of ZR-40
5.1 Environmental protection trends drive demand
As the global environmental regulations become increasingly stringent, the demand for low VOC materials continues to grow. As an efficient and environmentally friendly catalyst, ZR-40 will occupy an important position in the waterproof sealant market.
5.2 Wide application fields
ZR-40 is not only suitable for building waterproof sealants, but also for adhesives and sealing materials in the fields of automobiles, electronics, aerospace, etc., with a broad market prospect.
5.3 Technological innovation drives development
With the continuous advancement of technology, the performance of ZR-40 will be further improved and the application scope will continue to expand. In the future, ZR-40 is expected to become a benchmark product in the field of low VOC materials.
6. Conclusion
The application of low-odor catalyst ZR-40 in waterproof sealants provides new possibilities for low VOC solutions. By optimizing the formulation design and production process, the ZR-40 not only significantly reduces VOC emissions, but also improves the performance and service life of the product. With the promotion of environmental protection trends and the development of technological innovation, the ZR-40 will play an increasingly important role in the future market.
The above is a detailed introduction to the low VOC solution for low odor catalyst ZR-40 in waterproof sealants. Through this article, you can fully understand the characteristics, application advantages, product parameters and their specific applications in waterproof sealants. I hope this article can provide you with valuable information and reference.
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