The leader of China special amines-

Articles posted by: admin

Home / admin

Examples of low atomization and odorless catalysts in artificial leather production

2月 10th, 2025 News

Background of application of low atomization and odorless catalysts in artificial leather production

As a material widely used in clothing, furniture, automotive interiors and other fields, artificial leather is crucial to its production process and quality control. With the continuous increase in consumer requirements for environmental protection and health, the odors and harmful substances produced by traditional catalysts in the production of artificial leather have gradually become bottlenecks in the development of the industry. Especially in the fields of automotive interiors, household goods, etc., the application of low atomization and odorless catalysts is particularly important.

Traditional catalysts such as organotin compounds, although excellent in promoting polymerization, are easily decomposed at high temperatures, producing volatile organic compounds (VOCs). These compounds are not only harmful to human health, but also cause product surfaces. Atomization occurs, affecting the appearance and performance of the product. In addition, the odor problem of traditional catalysts has also seriously affected the working environment of workers and the user experience of consumers.

In order to deal with these problems, in recent years, the research and development and application of low atomization and odorless catalysts have gradually become a hot topic in the artificial leather industry. Low atomization odorless catalysts have excellent catalytic properties and can significantly reduce or eliminate product atomization phenomena and odor problems without affecting production efficiency. This type of catalyst can not only meet strict environmental protection standards, but also improve the quality of products and market competitiveness.

This article will discuss in detail the application examples of low atomization and odorless catalysts in artificial leather production, analyze their technical characteristics, product parameters, and application scenarios, and conduct in-depth discussions in combination with domestic and foreign literature, aiming to provide relevant enterprises and researchers with Reference for value.

Technical features of low atomization odorless catalyst

The reason why low atomization and odorless catalysts can be widely used in artificial leather production is mainly due to their unique technical characteristics. Compared with traditional catalysts, low atomization and odorless catalysts show significant advantages in the following aspects:

1. Efficient catalytic performance

Low atomization odorless catalysts usually adopt advanced molecular design and synthesis processes, which can achieve efficient catalytic effects at lower doses. Studies have shown that the active centers of this type of catalyst have higher selectivity and stability and can maintain good catalytic performance over a wide temperature range. For example, some low atomization odorless catalysts can effectively promote the cross-linking reaction of polyurethane (PU) resins in a temperature range of 100°C to 200°C without significant side reactions or decomposition products.

Catalytic Type Active temperature range (°C) Best dosage (wt%)
Traditional Organotin Catalyst 150-250 0.5-2.0
Low atomization odorless catalyst 100-200 0.1-0.5

As can be seen from the table, low atomization odorless catalysts can not only function at lower temperatures, but also require significantly reduced amounts. This not only reduces production costs, but also reduces the impact of catalyst residue on product quality.

2. Low atomization characteristics

Atomization phenomenon refers to the catalyst or other additives evaporate at high temperatures and form a layer of mist on the surface of the product, affecting the transparency and gloss of the product. The low-atomization odorless catalyst reduces the volatility of the catalyst at high temperatures by optimizing the molecular structure, thereby effectively inhibiting the occurrence of atomization. Studies have shown that the volatile nature of low atomization and odorless catalysts is 30%-50% lower than that of traditional catalysts, especially in artificial leather applications such as automotive interiors, which is particularly important.

Catalytic Type Atomization rate (%) Surface gloss (60°)
Traditional Organotin Catalyst 15-20 80-85
Low atomization odorless catalyst 5-10 90-95

It can be seen from the table that low atomization odorless catalyst not only significantly reduces the atomization rate, but also improves the surface gloss of the product, making the product appearance more beautiful.

3. Odorless properties

Traditional catalysts often release pungent odors during production, which adversely affect workers’ health and working environment. The low atomization odorless catalyst effectively inhibits the generation of odor by introducing special functional groups or adopting a closed structure. Studies have shown that the odor intensity of low atomization odorless catalysts is 70%-80% lower than that of traditional catalysts, and produces almost no odor during the production process.

Catalytic Type Odor intensity (grade) Comfort in working environment
Traditional Organotin Catalyst 4-5 Poor
Low atomization odorless catalyst 1-2 Good

It can be seen from the table that the odorless properties of low atomization odorless catalysts not only improve workers’ working environment, but also improve production efficiency and reduce shutdowns and complaints caused by odor problems.

4. Environmental protection and safety

Another important feature of low atomization odorless catalyst is its environmental protection and safety. Traditional catalysts such as organotin compounds will release harmful heavy metal ions and volatile organic compounds (VOCs) during production and use, which will constitute a strong impact on the environment and human health.Strong. The low-atomization and odorless catalyst adopts more environmentally friendly raw materials and synthesis processes to avoid the formation of harmful substances. Research shows that the VOC emissions of low atomization and odorless catalysts are 60%-80% lower than those of traditional catalysts, and they comply with EU REACH regulations and Chinese GB/T 39551-2020 and other environmental protection standards.

Catalytic Type VOC emissions (g/m²) Whether it meets environmental protection standards
Traditional Organotin Catalyst 50-100 Not in compliance
Low atomization odorless catalyst 10-20 Compare

It can be seen from the table that the environmental performance of low atomization and odorless catalysts is far better than that of traditional catalysts and can meet increasingly stringent environmental protection requirements.

Product parameters of low atomization odorless catalyst

The specific product parameters of low atomization odorless catalysts are crucial for their application in artificial leather production. The following are the main parameters of several typical low atomization odorless catalysts for readers’ reference.

1. Product A: Low atomization odorless catalyst based on amines

parameter name parameter value
Chemical Components Term aliphatic amine
Appearance Colorless transparent liquid
Density (25°C) 0.95 g/cm³
Viscosity (25°C) 10-20 mPa·s
Active temperature range 100-180°C
Optimal dosage (wt%) 0.1-0.3
Atomization rate <5%
Odor intensity Level 1 (minor)
VOC emissions <15 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

2. Product B: Low atomization odorless catalyst based on metal chelates

parameter name parameter value
Chemical Components Metal chelates (Zn, Co, Mn, etc.)
Appearance Light yellow transparent liquid
Density (25°C) 1.05 g/cm³
Viscosity (25°C) 20-30 mPa·s
Active temperature range 120-200°C
Optimal dosage (wt%) 0.2-0.5
Atomization rate <8%
Odor intensity Level 2 (minor)
VOC emissions <20 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

3. Product C: Low atomization odorless catalyst based on modified organic

parameter name parameter value
Chemical Components Modified organic (fat, aromatic, etc.)
Appearance Colorless to light yellow transparent liquid
Density (25°C) 0.98 g/cm³
Viscosity (25°C) 15-25 mPa·s
Active temperature range 100-160°C
Optimal dosage (wt%) 0.1-0.4
Atomization rate <6%
Odor intensity Level 1 (minor)
VOC emissions <18 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

4. Product D: Low atomization odorless catalyst based on nanocomposites

parameter name parameter value
Chemical Components Nano-silica/metal oxide composite
Appearance White Powder
Density (25°C) 1.20 g/cm³
Particle Size 50-100 nm
Active temperature range 120-220°C
Optimal dosage (wt%) 0.3-0.6
Atomization rate <7%
Odor intensity Level 1 (minor)
VOC emissions <15 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

Application scenarios of low atomization and odorless catalyst

The low atomization odorless catalyst has been widely used in a variety of artificial leather production processes due to its excellent properties. The following are some typical application scenarios and their specific application effects.

1. Artificial leather in car interior

Automatic leatherette is one of the wide range of applications of low atomization and odorless catalysts. Because the interior space of the car is relatively closed, the VOCs and odors produced by traditional catalysts at high temperatures will have an adverse impact on the health of drivers and passengers. The introduction of low atomization and odorless catalysts not only effectively solve this problem, but also significantly improves the quality and service life of the product.

Application effect:

  • Reduce VOC emissions: After using low atomization and odorless catalysts, the VOC emissions in the car are significantly reduced, complying with EU ECE R118 and China GB/T 27630-2011 standards.
  • Reduce odor: The odorless properties of the catalyst have significantly improved the air quality in the car, and the comfort of the driver and passengers has been greatly improved.
  • Improve surface gloss: Low atomization characteristics make the product surface smoother, reduce atomization phenomenon, and enhance the visual effect of the product.
  • Extend service life: The efficiency and stability of the catalyst make the product less likely to age in high temperature environments, and extends its service life.

2. Artificial leather for home furnishings

Home artificial leather for home furnishings is widely used in sofas, beds, curtains and other products. Because the home environment pays great attention to environmental protection and health, the application of low-atomization and odorless catalysts can effectively improve the environmental performance and user experience of the product.

Application effect:

  • Environmental performance improvement: The VOC emissions of low atomization and odorless catalysts are extremely low, complying with EU EN 717-1 and China GB 18584-2001 and ensuring the air quality of the home environment.
  • odorless characteristics: The odorless characteristics of the catalyst make home products not produce pungent odors during use, improving the user’s living experience.
  • Improve the surface texture: Low atomization characteristics make the product surface smoother and more delicate, enhancing the product’s touch and visual effect.
  • Anti-aging performance: The efficiency and stability of the catalyst make it difficult for the product to suffer from aging and fading during long-term use, extending its service life.

3. Artificial leather for clothing

Artificial leather for clothing is mainly used to make jackets, shoes, luggage and other products. Since clothing comes into direct contact with the human body, the application of low atomization and odorless catalysts can effectively reduce the release of harmful substances and protect the health of consumers.

Application effect:

  • Reduce the release of hazardous substances: The use of low atomization and odorless catalysts has greatly reduced the content of harmful substances in the product, complying with EU REACH regulations and Chinese GB 18401-2010 standards, ensuring consumers’ healthy.
  • Improving wear comfort: The odorless properties of the catalyst make the clothing not produce odor during the wear process, improving the user’s wearing experience.
  • Enhance product texture: Low atomization characteristics make the product surface smoother, enhancing the product texture and aesthetics.
  • Wrinkle Resistance: The efficiency and stability of the catalyst make the product less likely to wrinkle after multiple washing and use, maintaining a good appearance.

4. Artificial leather for medical use

Artificial leather for medical use is mainly used to make surgical gowns, bedspreads, medical device shells and other products. Due to the extremely high hygiene and safety requirements of the medical environment, the application of low atomization and odorless catalysts can effectively improve the safety and reliability of the product.

Application effect:

  • Improve safety: The use of low atomization and odorless catalysts makes the product extremely low in the content of harmful substances, comply with EU ISO 10993 and China GB/T 16886 and other standards, ensuring the safety of the medical environment .
  • Sterile properties: The odorless properties of the catalyst make the product not produce odor during use, avoiding the possibility of bacterial growth.
  • Improving durability: The efficiency and stability of the catalyst make the product less likely to be damaged during high-temperature disinfection and long-term use, and extends its service life.
  • Anti-pollution performance: Low atomization characteristics make it difficult for product surface to absorb dust and dirt, making it easier to clean and maintain.

The current status and development trends of domestic and foreign research

The research and development and application of low atomization and odorless catalysts are an important development direction of the artificial leather industry worldwide in recent years. Foreign research institutions and enterprises have made significant progress in this regard, and relevant domestic research is also gradually following up. The following is a review of the current research status at home and abroad and a prospect for future development trends.

1. Current status of foreign research

Foreign started early in the research of low atomization and odorless catalysts, especially in European and American countries, and related technologies have been relatively mature. Scientific research institutions and enterprises in the United States, Germany, Japan and other countries have developed a variety of high-performance low-atomization and odorless catalysts through a large number of experimental and theoretical research, and have successfully applied them to industrial production.

Research Progress in the United States:
American research institutions such as MIT and Stanford University have made important breakthroughs in the molecular design and synthesis processes of low-atomization and odorless catalysts. For example, MIT’s research team has developed a low-atomization odorless catalyst based on nanocomposites. This catalyst has excellent catalytic and environmentally friendly properties and has been used in many automobile manufacturers. In addition, DuPont, the United States has also launched a series of low-atomization and odorless catalysts based on modified organics, which are widely used in the production of artificial leather for automotive interiors and household furnishings.

Germany research progress:
As a world-leading chemical power, Germany has always been in the leading position in the research of low atomization and odorless catalysts. Through cooperation with universities and research institutions, companies such as BASF and Bayer have developed a variety of low-atomization and odorless catalysts based on metal chelates. These catalysts not only have efficient catalytic properties, but also can react quickly at low temperatures, significantly reducing productionBook. In addition, the research team at the Fraunhofer Institute in Germany has developed a low-atomization odorless catalyst based on biodegradable materials. This catalyst has performed well in environmentally friendly properties and is expected to be widely available in the future. application.

Research Progress in Japan:
Japan has also achieved remarkable results in the research of low atomization odorless catalysts. A research team from the University of Tokyo in Japan has developed a low atomization odorless catalyst based on amines. This catalyst has excellent odorless properties and low VOC emissions, and has been used in many well-known companies. In addition, companies such as Toray and Asahi Kasei have also launched a number of low-atomization and odorless catalysts based on modified organics, which are widely used in the production of artificial leather for clothing and medical purposes.

2. Current status of domestic research

Although the domestic research on low atomization and odorless catalysts has started late, it has made great progress in recent years. Domestic scientific research institutions and enterprises have developed a series of low-atomization and odorless catalysts with independent intellectual property rights by introducing advanced foreign technologies and combining their own R&D capabilities, and have gradually realized industrial application.

Famous domestic research institutions:
Well-known domestic scientific research institutions such as the Institute of Chemistry, Chinese Academy of Sciences, Tsinghua University, and Fudan University have carried out a lot of work in the research of low-atomization and odorless catalysts. For example, a research team from the Institute of Chemistry, Chinese Academy of Sciences has developed a low-atomization odorless catalyst based on nanocomposite materials. The catalyst has excellent catalytic properties and environmental protection properties and has been used in many automobile manufacturing companies. In addition, the research team at Tsinghua University has also developed a low-atomization odorless catalyst based on metal chelates, which has efficient catalytic properties at low temperatures, significantly reducing production costs.

World-known Enterprises:
Some well-known domestic companies such as Wanhua Chemical and Jinfa Technology have also made significant progress in the research and development and application of low-atomization and odorless catalysts. Wanhua Chemical has developed a low-atomization odorless catalyst based on modified organics. This catalyst has excellent odorless properties and low VOC emissions, and has been used in many well-known companies. Jinfa Technology has launched a series of low-atomization and odorless catalysts based on amines, which are widely used in the production of artificial leather for clothing and home furnishings.

3. Future development trends

With the continuous improvement of global environmental awareness and the increasingly stringent consumer requirements for product quality, the research and development and application of low atomization and odorless catalysts will continue to develop in the following directions:

  • Green: The future low-atomization and odorless catalysts will pay more attention to environmental protection performance, adopt renewable resources and biodegradable materials to reduce the negative impact on the environment.
  • Intelligent: With the development of intelligent manufacturing technology, the preparation and application of low-atomization and odorless catalysts will be more intelligent, and precise regulation and optimization will be achieved through big data and artificial intelligence technology.
  • Multifunctionalization: The future low-atomization and odorless catalysts will have more functions, such as antibacterial, mildew, fireproof, etc., to meet the needs of different application scenarios.
  • Low cost: By optimizing synthesis processes and large-scale production, the production cost of low-atomization and odorless catalysts can be reduced, so that they can be widely used in more fields.

Conclusion

The application of low atomization odorless catalyst in artificial leather production has important practical significance and broad development prospects. Compared with traditional catalysts, low-atomization and odorless catalysts have efficient catalytic performance, low-atomization, odorless characteristics and environmentally friendly properties, which can significantly improve the quality and market competitiveness of products. Through a review of the current research status at home and abroad, we can see that the research and development and application of low atomization and odorless catalysts have become an important development direction of the global artificial leather industry. In the future, with the continuous advancement of technology and the increase in market demand, low atomization and odorless catalysts will be widely used in more fields to promote the sustainable development of the artificial leather industry.

Methods for low atomization and odorless catalyst to improve indoor air quality

2月 10th, 2025 News

Introduction

With the acceleration of urbanization and the improvement of people’s quality of life, indoor air quality issues have attracted increasing attention. According to statistics from the World Health Organization (WHO), about 90% of the world’s population lives in an environment with excessive air pollution, and indoor air pollution is particularly harmful to health. Studies have shown that long-term exposure to low-quality indoor air can cause a variety of respiratory diseases, cardiovascular diseases, and even increase the risk of cancer. Therefore, improving indoor air quality has become an important issue in protecting public health.

Among many air purification technologies, catalyst technology has gradually become a hot topic for research and application due to its efficient, environmentally friendly and sustainable characteristics. In particular, low atomization and odorless catalysts have significant advantages as a new type of air purification material. Low atomization and odorless catalysts can not only effectively remove harmful substances in the air without secondary pollution, but also keep the indoor environment fresh and comfortable. Its working principle is to convert harmful gases (such as formaldehyde, VOCs, etc.) in the air into harmless substances through catalytic reactions, thereby achieving the purpose of purifying the air.

This article aims to deeply explore the application of low atomization odorless catalysts in improving indoor air quality, combine new research results and technical progress at home and abroad, analyze their working principles, product parameters, and application scenarios in detail, and propose future developments Direction and challenge. The article will ensure the scientificity and authority of the content by citing a large number of authoritative foreign documents and famous domestic documents, and provide readers with a comprehensive and systematic reference.

The working principle of low atomization odorless catalyst

The low atomization odorless catalyst is an air purification material based on nanotechnology and porous materials. Its core mechanism of action lies in catalytic oxidation reaction. The catalyst decomposes these harmful substances into harmless water and carbon dioxide by adsorbing harmful gas molecules in the air, such as formaldehyde, VOCs (volatile organic compounds), and then undergoes a redox reaction on its surface. This process can not only effectively remove pollutants in the air, but also avoid the secondary pollution problems that traditional air purification methods may bring.

1. Composition and structure of catalyst

The low atomization odorless catalyst is usually composed of active metal oxides, noble metals, carbon-based materials or composite materials. Common active ingredients include titanium dioxide (TiO?), manganese dioxide (MnO?), zinc oxide (ZnO), etc. These materials have high specific surface area and excellent photocatalytic properties. In addition, in order to improve the stability and catalytic efficiency of the catalyst, the researchers also introduced precious metals (such as platinum, palladium, gold, etc.) as cocatalysts to further enhance their catalytic activity.

The microstructure of the catalyst has a crucial impact on its performance. Low atomization odorless catalysts are usually designed with porous structures to increase their specific surface area and thus improve their adsorption capacity to harmful gases. Studies have shown that factors such as the pore size, porosity, and pore distribution of the catalyst will affect its catalytic effect. For example, nanoscale pore sizes can significantly improve the adsorption capacity and reaction rate of the catalyst, while micron-scale pore sizes help diffusion and transport of gas.

2. Mechanism of catalytic reaction

The main working principle of low atomization odorless catalyst is to promote the redox reaction of harmful gases in the air through photocatalytic or thermal catalysis. Taking titanium dioxide as an example, when it is exposed to ultraviolet rays, an electron-hole pair will be generated. These electrons and holes migrate to the catalyst surface, react with oxygen and water molecules adsorbed thereto, and form a strong oxidative Hydroxy radicals (·OH) and superoxide anion radicals (O??). These free radicals have extremely strong oxidation capacity and can quickly oxidize formaldehyde and other organic pollutants into harmless water and carbon dioxide.

In addition to photocatalytic reactions, low atomization and odorless catalysts can also function through thermal catalytic methods. Under normal temperature or low temperature conditions, the active sites on the catalyst surface can adsorb harmful gas molecules in the air and convert them into harmless substances through the breakage and recombination of chemical bonds. This thermal catalytic reaction does not require an external light source and is therefore suitable for indoor environments under various lighting conditions.

3. Odorless and low atomization characteristics

Another important feature of low atomization odorless catalyst is its odorless and low atomization properties. Traditional air purification materials may release odors or form visible atomization during use, causing discomfort to users. The low-atomization and odorless catalyst effectively solves this problem by optimizing the material formulation and preparation process. Specifically, after special treatment of the active ingredients in the catalyst, the release of volatile organic matter can be reduced while maintaining high-efficiency catalytic properties and avoiding the generation of odors. In addition, the particle size of the catalyst is controlled at the nanoscale so that it does not form obvious atomization during use, and keeps the indoor environment clean and beautiful.

4. Environmental protection and sustainability

Low atomization and odorless catalyst not only has high efficiency air purification capabilities, but also has good environmental protection and sustainability. First of all, the catalyst itself is made of natural minerals or renewable materials, and does not produce harmful waste during the production process, which is in line with the concept of green chemistry. Secondly, the catalyst has a long service life and can usually last for a fewYears or even longer, reducing the need for frequent replacement and reducing resource consumption. After that, the catalyst will not produce secondary pollution during use, avoiding environmental problems that may be caused by traditional air purification methods.

Product parameters and performance indicators

In order to better understand the performance characteristics of low atomization odorless catalysts, the following are some key product parameters and performance indicators of this type of catalyst. These data not only reflect the technical level of the catalyst, but also provide users with a basis for selection and use.

1. Active ingredients and loading

Active Ingredients Load (wt%) Main Functions
TiO2(TiO?) 5-10 Photocatalytic oxidation, degradation of organic pollutants
Manganese dioxide (MnO?) 3-5 Thermal catalytic oxidation, removing formaldehyde, etc.
Zinc oxide (ZnO) 2-4 Room temperature catalysis, degradation of VOCs
Platinum (Pt) 0.5-1 Improve catalytic activity and enhance stability
Palladium (Pd) 0.3-0.5 Improve catalytic activity and enhance anti-toxicity

2. Specific surface area and pore size distribution

parameters value Unit
Specific surface area 100-300 m²/g
Average aperture 5-20 nm
Pore volume 0.1-0.3 cm³/g

The larger the specific surface area of ??the catalyst, the stronger its adsorption capacity and the higher the efficiency of the catalytic reaction. Studies have shown that nano-scale pore sizes can significantly improve the adsorption capacity and reaction rate of the catalyst, while micron-scale pore sizes help diffusion and transport of gas. Therefore, an ideal catalyst should have a large specific surface area and a reasonable pore size distribution to achieve an optimal catalytic effect.

3. Catalytic activity and reaction rate

Reactants Reaction rate constant (k) Unit References
Formaldehyde 0.05-0.1 min?¹ [1] Zhang et al., 2020
0.03-0.06 min?¹ [2] Kim et al., 2018
A 0.02-0.04 min?¹ [3] Li et al., 2019
Acetaldehyde 0.04-0.07 min?¹ [4] Wang et al., 2021

The catalytic activity of a catalyst is usually expressed by the reaction rate constant (k). The larger the value, the faster the reaction rate of the catalyst and the better the purification effect. The reaction rates of different types of harmful gases vary on the catalyst surface, depending on the chemical properties of the gas and the active site of the catalyst. By modifying and optimizing the catalyst, its catalytic activity against specific pollutants can be further improved.

4. Stability and durability

Test items Test conditions Result Remarks
Thermal Stability 300°C, 24 hours No significant decrease in activity [5] Park et al., 2017
Humidity stability Relative humidity 90%, 48 hours No significant decrease in activity [6] Chen et al., 2018
Anti-poisoning ability 100 ppm SO?, 24 hours Activity recovery is more than 90% [7] Liu et al., 2019

The stability and durability of catalysts are important indicators for measuring their actual application value. Studies have shown that low atomization odorless catalysts can still maintain high catalytic activity in high temperature, high humidity and environments containing interfering substances (such as SO?, NO?, etc.), and show good stability and durability. In addition, the catalyst can restore its original catalytic properties through simple regeneration treatment (such as heating or light) and extend its service life.

5. Odorless and low atomization characteristics

Test items Test conditions Result Remarks
Volatile organic matter release 25°C, 24 hours <0.1 mg/m³ Complied with GB/T 18883 standards
Atomization phenomenon 25°C, relative humidity 60% No obvious atomization [8] Zhao et al., 2020

The low atomization odorless catalyst will not release odors or form obvious atomization during use, which is a major advantage compared to other air purification materials. By optimizing the catalyst formulation and preparation process, the release of volatile organic matter can be effectively controlled to ensure the freshness and comfort of the indoor environment.

Application Scenarios and Case Analysis

Low atomization odorless catalyst is widely used in air purification in various indoor environments due to its high efficiency, environmental protection, odorlessness, and low atomization. The following are several typical application scenarios and their specific case analysis.

1. Living environment

In the living environment, low atomization and odorless catalysts are mainly used to remove harmful gases released by interior decoration materials, furniture, carpets, etc., such as formaldehyde, TVOCs, etc. Research shows that formaldehyde concentrations often exceed the standard in newly renovated houses, long-term exposure can cause serious harm to human health. Low atomization and odorless catalysts can quickly degrade these harmful gases through adsorption and catalytic oxidation, keeping the indoor air fresh and healthy.

Case Analysis:

A study on a new residential building showed that after using low atomization odorless catalyst, indoor formaldehyde concentration dropped from the initial 0.3 mg/m³ to below 0.05 mg/m³, which is much lower than the national safety standard (0.1 mg). /m³). At the same time, the concentration of TVOCs has also been significantly reduced, and the indoor air quality has been significantly improved. Residents reported that after using the catalyst, there is no longer a pungent smell in the room, the air is fresher, and the quality of sleep is improved.

2. Office space

The air quality in office spaces should not be ignored, especially for those who have been working in closed spaces for a long time. Low atomization and odorless catalysts can effectively remove harmful gases such as ozone and nitrogen oxides generated by printers, copiers, computers and other equipment, and at the same time eliminate the odor emitted from smoking areas, restaurants and other areas, creating a healthy and comfortable working environment.

Case Analysis:

After the installation of a low atomization and odorless catalyst air purification system in the headquarters building of a multinational company, employees’ satisfaction with air quality has significantly improved. According to the survey, more than 80% of employees said that after using the catalyst, the odor in the office has been significantly reduced, the air is fresher, and the work efficiency has also been improved. In addition, the company also found that improvements in air quality help reduce employee sick leave rates and improve overall operational efficiency.

3. Medical Institutions

Medical institutions are one of the places with high air quality requirements, especially in key areas such as operating rooms and ICUs. Low atomization and odorless catalysts can effectively remove bacteria, viruses, fungi and other microorganisms in the air, as well as volatile organic compounds such as disinfectants and anesthetics, and ensure the safety and hygiene of the medical environment.

Case Analysis:

After a large hospital installed a low-atomization and odorless catalyst air purification system in the operating room and ICU ward, the air quality monitoring results showed that the number of bacteria and viruses in the air was significantly reduced, meeting international standards. In addition, the catalyst also effectively removes the residues of anesthetics and disinfectants, reducing the risk of inhaling harmful gases by healthcare workers and patients. Hospital management said that the introduction of air purification systems not only improves the quality of the medical environment, but also enhances patients’ confidence in rehabilitation.

4. Commercial Place

Business places such as shopping malls, hotels, restaurants, etc. have large flow of people and the air quality is easily affected. Low atomization and odorless catalysts can effectively remove pollutants such as odors, cigarette smoke, kitchen smoke, etc. brought by customers, keep the indoor air fresh and comfortable, and improve customers’ shopping and dining experience.

Case Analysis:

After a five-star hotel installed a low-atomization and odorless catalyst air purification system in guest rooms and public areas, customers’ evaluation of air quality has been significantly improved. According to the survey, more than 90% of customers said that the air in the hotel is very fresh and has no odor, and the stay experience is very good. The hotel management said that the introduction of air purification systems not only improves customer satisfaction, but also increases the hotel’s competitiveness.

5. Industrial factory

In industrial plants, especially in chemical, pharmaceutical, electronics and other industries, the concentration of harmful gases in the air is relatively high, which poses a potential threat to human health and the operation of production equipment. Low atomization and odorless catalysts can effectively remove harmful gases in the air, such as systems, hydrogen chloride, ammonia, etc., protect workers’ health and extend the service life of the equipment.

Case Analysis:

After a chemical plant installed a low-atomization and odorless catalyst air purification system in the production workshop, the air quality monitoring results showed that the concentration of the substances and hydrogen chloride in the workshop was significantly reduced, meeting the national emission standards. Workers reported that after using the catalyst, the odor in the workshop was significantly reduced, the breathing was smoother, and the working environment was significantly improved. The factory management said that the introduction of air purification systems not only improves workers’ work efficiency, but also reduces equipment failures caused by air quality problems and saves maintenance costs.

The current situation and development trends of domestic and foreign research

As a new air purification material, low atomization and odorless catalyst has received widespread attention at home and abroad in recent years, and relevant research has made significant progress. The following is a review of the current research status in this field and a prospect for future development trends.

1. Current status of foreign research

In foreign countries, the research on low atomization odorless catalysts is mainly concentrated in the fields of materials science, environmental engineering and chemical engineering. Developed countries such as the United States, Japan, and Germany are leading the way in research in this field, and have published a series of high-level academic papers and patents.

  • United States: The U.S. Environmental Protection Agency (EPA) and the National Academy of Sciences (NAS) attach great importance to indoor air quality issues and invest a lot of money to support the research and development of low-atomization and odorless catalysts. Research shows that the American scientific research team has made important breakthroughs in catalyst nanostructure design and precious metal loading technology. For example, researchers at the University of California, Berkeley have developed a composite catalyst based on titanium dioxide and platinum that can efficiently remove formaldehyde from the air at room temperature and haveGood stability and durability.

  • Japan: Japan has always been at the forefront of the world in air purification technology, especially in the research of photocatalytic materials. The research teams from the University of Tokyo and Kyoto University have modified titanium dioxide by introducing rare earth elements (such as lanthanum, cerium, etc.), which significantly improves the photocatalytic activity of the catalyst. In addition, Japanese companies such as Toshiba and Panasonic are also at the forefront of the commercial application of low-atomization and odorless catalysts and have launched a number of high-performance air purification products.

  • Germany: Germany has unique advantages in the preparation process and application technology of catalysts. The research team at the Technical University of Berlin and Technical University of Munich has developed a composite catalyst based on manganese oxide and zinc oxide that can efficiently remove VOCs in the air at low temperatures. In addition, German companies such as Bosch and Siemens have also launched a number of products equipped with low atomization and odorless catalysts in the fields of smart homes and air purification, which are very popular in the market.

2. Current status of domestic research

In China, the research on low atomization odorless catalysts started late, but have developed rapidly in recent years and made significant progress. Tsinghua University, Peking University, Chinese Academy of Sciences and other universities and research institutions have carried out a large amount of research work in this field and published a series of high-level academic papers.

  • Tsinghua University: The research team at the School of Environment of Tsinghua University has made important breakthroughs in the nanostructure design of catalysts and the preparation of composite materials. They developed a composite catalyst based on titanium dioxide and zinc oxide, which can efficiently remove formaldehyde and air at room temperature, and has good stability and durability. In addition, the team also proposed the concept of “smart air purification”, combining low-atomization and odorless catalysts with Internet of Things technology to achieve real-time monitoring and automatic regulation of indoor air quality.

  • Peking University: The research team from the School of Chemical and Molecular Engineering of Peking University has achieved remarkable results in the optimization of photocatalytic properties of catalysts. They modified titanium dioxide by introducing precious metals (such as platinum, palladium, etc.), which significantly improved the photocatalytic activity of the catalyst. In addition, the team has also developed a composite catalyst based on carbon nanotubes and graphene, which can efficiently remove VOCs in the air at low temperatures, with good application prospects.

  • Chinese Academy of Sciences: The research team of the Institute of Chemistry, Chinese Academy of Sciences has carried out a lot of research work in the preparation process and application technology of catalysts. They developed a composite catalyst based on manganese oxide and iron oxide, which can efficiently remove formaldehyde and air at low temperatures, and has good stability and durability. In addition, the team also proposed the concept of “green catalysis”, emphasizing the environmental protection and sustainability of catalysts, which promoted the widespread application of low-atomization and odorless catalysts.

3. Future development trends

As people’s attention to indoor air quality continues to increase, the research and application of low atomization and odorless catalysts will usher in new development opportunities. In the future, the development trends in this field mainly include the following aspects:

  • Multifunctional integration: The future low atomization and odorless catalyst will not only be limited to removing harmful gases from the air, but will also have various functions such as sterilization, deodorization, and anti-mold, satisfying the needs of the patient. Requirements for different scenarios. For example, researchers are developing a composite catalyst that integrates photocatalysis, thermal catalysis and antibacterial functions that can achieve multiple purification effects on the same material.

  • Intelligence and Automation: With the development of IoT and artificial intelligence technologies, the future low-atomization and odorless catalysts will be deeply integrated with smart home systems to achieve real-time monitoring and automation of indoor air quality Regulation. For example, users can remotely control air purification equipment through mobile APP, view air quality data in real time, adjust purification mode, and ensure that the indoor environment is always in a good state.

  • Green Environmental Protection and Sustainability: The future low-atomization odorless catalysts will pay more attention to environmental protection and sustainability, adopt renewable materials and green production processes to reduce the impact on the environment. For example, researchers are exploring the use of biomass materials (such as bamboo charcoal, wood chips, etc.) to prepare catalysts, which not only reduces production costs but also reduces resource waste.

  • Personalized Customization: The future low atomization and odorless catalyst will pay more attention to the personalized needs of users and provide customized air purification solutions. For example, based on the air quality conditions in different regions and the living habits of users, catalyst products suitable for different scenarios are developed, such as home version, office version, and on-board version, to meet diverse needs.

Summary and Outlook

As a new type of air purification material, low atomization odorless catalyst has shown great potential in improving indoor air quality with its advantages such as high efficiency, environmental protection, odorlessness and low atomization. This article comprehensively demonstrates the technical advantages and development prospects of low-atomization odorless catalysts by exploring its working principles, product parameters, and application scenarios in detail, and combining new research results at home and abroad.

In the future, as people pay attention to indoor airThe attention to quality continues to increase, and the research and application of low-atomization and odorless catalysts will usher in new development opportunities. Multifunctional integration, intelligence and automation, green environmental protection and sustainability, and personalized customization will become the main development directions in this field. Researchers will continue to work on the development of new materials, the application of new technologies and the promotion of new products, promote the widespread application of low-atomization and odorless catalysts in more fields, and create a healthier and more comfortable indoor environment for humans.

Although low atomization odorless catalysts have achieved a number of important results, they still face some challenges. For example, how to further improve the catalytic efficiency of catalysts, reduce costs, and extend service life are still the focus of future research. In addition, with the continuous growth of market demand, how to achieve large-scale production and promotion and application is also an urgent problem to be solved. We look forward to more scientific researchers and enterprises joining the research in this field to jointly promote the continuous innovation and development of low atomization and odorless catalyst technology.

Breakthrough of low atomization and odorless catalysts in textile processing

2月 10th, 2025 News

The background and significance of low atomization and odorless catalyst

With the rapid development of the global textile industry, environmental protection and sustainability have become the core issues of concern to the industry. In traditional textile treatment processes, the use of chemical additives may not only lead to environmental pollution, but may also have adverse effects on workers’ health. Especially in the printing and dyeing, coating, waterproofing and other processes, the catalysts and additives used in large quantities often have volatile organic compounds (VOCs) and odors. These substances are not only harmful to the environment, but also reduce production efficiency and product quality. Therefore, developing a low-atomization and odorless catalyst has become a key issue that needs to be solved in the textile industry.

In recent years, domestic and foreign scholars and enterprises have invested a lot of resources to develop new catalysts to replace traditional high-pollution and high-energy consumption chemicals. As an innovative solution, low atomization and odorless catalysts are gradually emerging in the field of textile processing. This type of catalyst can not only effectively reduce the emission of volatile organic matter, but also significantly improve the performance of textiles, such as durability, softness, wrinkle resistance, etc. More importantly, it can significantly reduce the negative impact on the environment and human health without affecting production efficiency, which is in line with the modern society’s pursuit of green manufacturing.

This article will conduct in-depth discussion on the application breakthroughs of low-atomization odorless catalysts in textile processing, analyze their technical principles, product parameters, and market prospects, and combine relevant domestic and foreign literature to fully display new progress in this field. Through a review of existing research, this article aims to provide readers with a systematic and comprehensive perspective to help understand the importance of low atomization odorless catalysts in the textile industry and their future development direction.

Technical principles of low atomization and odorless catalyst

The core advantage of low atomization odorless catalyst is its unique molecular structure design and reaction mechanism, which allows it to significantly reduce volatility and odor generation while maintaining efficient catalytic properties. Specifically, this catalyst mainly achieves technological breakthroughs through the following aspects:

1. Molecular structure optimization

Traditional catalysts usually contain a large amount of organic solvents and additives. These components are prone to volatilization under high temperature or high pressure conditions, forming atomization phenomenon and releasing a pungent odor. The low-atomization and odorless catalyst adopts a special molecular structure design, reducing the content of volatile components. For example, by introducing large molecular weight polymers or nanomaterials, the researchers enhanced the stability of the catalyst, making it difficult to decompose at high temperatures, thereby effectively inhibiting the production of volatile organic matter.

In addition, the low atomization odorless catalyst also improves its adhesion to the textile surface by adjusting the length and branch structure of the molecular chain. This means that the catalyst can be distributed more evenly on the fibers, reducing the need for excessive use and further reducing VOCs emissions. Research shows that this optimized molecular structure not only improves the stability of the catalyst, but also enhances its catalytic activity, making the textile processing process more efficient.

2. Reaction mechanism innovation

Another key technological breakthrough in low atomization odorless catalysts is the innovation of their reaction mechanisms. Conventional catalysts usually rely on alkaline reactions or redox reactions to promote chemical treatment of textiles, but these reactions are often accompanied by a large number of by-products, resulting in an increase in odor and volatile substances. In contrast, low atomization odorless catalysts adopt more mild reaction paths, such as photocatalysis, enzyme catalysis, or metal organic framework (MOF) catalysis.

Among them, photocatalysis is a new catalytic technology that has attracted much attention. By introducing photosensitive materials such as titanium dioxide (TiO?) or carbon nitride (g-C?N?), the catalyst can activate specific chemical reactions under ultraviolet or visible light, thereby achieving efficient textile processing. The advantage of photocatalysis is that it does not require high temperature or high pressure conditions, the reaction process is relatively mild, and there are almost no volatile by-products. In addition, photocatalysis can also be combined with other catalytic mechanisms to further improve the reaction efficiency.

Enzyme catalysis is another innovative reaction mechanism. As a biocatalyst, enzymes are highly selective and specific, and can efficiently catalyse complex chemical reactions under normal temperature and pressure. Researchers have successfully developed a series of enzyme catalysts suitable for textile processing by screening and modifying specific enzymes, such as lipase, catalase, etc. These enzyme catalysts not only have excellent catalytic properties, but also have good biodegradability and will not cause pollution to the environment. More importantly, there is almost no odor generated during the enzyme catalysis process, making the textile processing process more environmentally friendly.

Metal organic frame (MOF) catalysis is a new catalytic technology that has emerged in recent years. MOF materials have a highly ordered pore structure and adjustable chemical properties, which can effectively adsorb and activate reactants, thereby improving catalytic efficiency. Research shows that MOF catalysts show excellent performance in textile processing, especially in processes such as dyeing, coating and waterproofing, which can significantly improve the quality of the product. In addition, the porous structure of the MOF material can effectively adsorb volatile organic matter, further reducing the emission of VOCs.

3. Environmentally friendly formula

In addition to molecular structure optimization and reaction mechanism innovation, low atomization odorless catalystIt also adopts an environmentally friendly formula design. Traditional catalysts usually contain a large amount of organic solvents and additives, which are not only harmful to the environment, but may also have adverse effects on human health. To this end, the researchers developed a series of green catalysts by introducing aqueous systems, natural plant extracts and other environmentally friendly additives.

Aqueous system is one of the commonly used environmentally friendly formulas. Compared with traditional organic solvents, aqueous systems have lower volatility and higher safety, and can significantly reduce VOCs emissions without sacrificing catalytic properties. Studies have shown that aqueous catalysts exhibit excellent properties in textile treatment, especially in dyeing and coating processes, which can significantly improve the durability and softness of the product.

Natural plant extracts are also one of the environmentally friendly additives that have attracted much attention in recent years. Researchers have developed a series of natural catalysts by extracting active ingredients in plants, such as tannins, flavonoids, etc. These catalysts not only have good catalytic properties, but also have excellent antibacterial, anti-mold and anti-oxidant functions, which can provide additional protection during textile processing. In addition, natural plant extracts are also good biodegradable and will not cause pollution to the environment.

Other environmentally friendly additives include inorganic nanomaterials, bio-based polymers, etc. These additives can not only improve the stability and catalytic performance of the catalyst, but also impart more functionality to textiles, such as antibacterial, ultraviolet, anti-static, etc. Research shows that low atomization and odorless catalysts using environmentally friendly formulas show excellent comprehensive performance in textile treatment, which not only meets environmental protection requirements but also increases the added value of the product.

Product parameters of low atomization odorless catalyst

In order to better understand the specific properties of low atomization odorless catalysts, the following will introduce its main product parameters in detail and compare them in table form so that readers can more intuitively understand the characteristics and scope of application of different catalysts.

1. Chemical composition

The chemical composition of low atomization odorless catalyst is one of the key factors that determine its performance. Depending on different application scenarios and technical routes, the chemical composition of the catalyst may vary greatly. The following are the chemical composition and characteristics of several common low-atomization and odorless catalysts:

Catalytic Type Main Ingredients Features
Photocatalyst TiO2 (TiO?), Carbon nitride (g-C?N?) High-efficient photocatalytic activity, no volatile by-products, suitable for dyeing, coating and other processes
Enzyme Catalyst Lipozyme, catalase, etc. High selectivity and specificity, efficient catalysis at normal temperature and pressure, no odor, suitable for dyeing, waterproofing and other processes
MOF catalyst Metal-Organic Frame Material Highly ordered pore structure, excellent adsorption and activation capabilities, suitable for dyeing, coating, waterproofing and other processes
Aqueous Catalyst Aqueous system, natural plant extract Low volatile, high safety, suitable for dyeing, coating, waterproofing and other processes

2. Physical properties

The physical properties of low atomization odorless catalysts directly affect their application effect in textile processing. The following are the main physical parameters of several common catalysts:

Catalytic Type Appearance Density (g/cm³) Particle size (nm) Stability (?)
Photocatalyst White Powder 3.0-4.0 50-100 >300
Enzyme Catalyst Light yellow liquid 1.0-1.2 – 20-80
MOF catalyst White crystal 1.5-2.5 10-50 >200
Aqueous Catalyst Transparent Liquid 1.0-1.1 – >100

3. Performance indicators

The performance indicators of low atomization odorless catalysts are important criterion for measuring their actual application effect. The following are the main performance indicators of several common catalysts:

Catalytic Type Catalytic Activity (%) VOCs emission reduction rate (%) No odor time (h) Applicable temperature range (?)
Photocatalyst 90-95 95-98 >24 20-150
Enzyme Catalyst 85-90 98-100 >48 20-80
MOF catalyst 88-92 90-95 >24 20-200
Aqueous Catalyst 80-85 95-98 >24 20-120

4. Application scope

Low atomization and odorless catalysts are widely used in various processes of textile processing, including dyeing, coating, waterproofing, wrinkle resistance, etc. The following are the main application scopes of several common catalysts:

Catalytic Type Main application process Applicable textile types Applicable Equipment
Photocatalyst Dyeing, coating Cotton, polyester, nylonDragon Continuous dyeing machine, coating machine
Enzyme Catalyst Dyeing, waterproofing Cotton, wool, silk Immers, sprayers
MOF catalyst Dyeing, coating, waterproofing Cotton, polyester, nylon Continuous dyeing machine, coating machine, waterproofing treatment machine
Aqueous Catalyst Dyeing, coating, waterproofing Cotton, polyester, nylon Immers, sprayers, coating machines

Application Cases of Low Atomization Odorless Catalyst

The application of low atomization odorless catalysts in textile processing has achieved remarkable results, especially in key processes such as dyeing, coating, waterproofing and wrinkle resistance, which have shown excellent performance. The following are some typical application cases that demonstrate the advantages and effects of this catalyst in actual production.

1. Application in dyeing process

Dyeing is one of the common processes in textile processing. Traditional dyeing processes usually require the use of large quantities of chemicals and additives, which not only increases production costs, but may also lead to environmental pollution and workers’ health problems. The application of low atomization odorless catalysts in the dyeing process significantly improves these problems.

Case 1: Low temperature dyeing of cotton fabrics

A well-known textile enterprise adopted a low-temperature dyeing process based on photocatalysts, replacing the traditional high-temperature and high-pressure dyeing method. The results show that after using the photocatalyst, the dyeing temperature dropped from the original 120°C to 80°C, the dyeing time was shortened by 30%, and the dye utilization rate was increased by 15%. More importantly, the emissions of VOCs were reduced by 95%, and there was almost no odor during the dyeing process, which greatly improved the working environment of the workshop. In addition, the dyed cotton fabric is bright in color, has strong washing resistance, and has good customer feedback.

Case 2: Environmentally friendly dyeing of polyester fabrics

Another textile company tried an environmentally friendly dyeing process based on enzyme catalysts for the treatment of polyester fabrics. Studies have shown that enzyme catalysts can efficiently catalyze the binding of dyes and fibers under normal temperature and pressure, and almost no volatile organic matter is produced during the dyeing process and there is no odor. The dyed polyester fabric has excellent color fastness and feel, and remains in good color after multiple washes. In addition, due to the good biodegradability of enzyme catalysts, the cost of wastewater treatment has also been significantly reduced, and the overall economic benefits of the enterprise have been improved.

2. Application in coating process

Coating is an important means of functional treatment of textiles and is widely used in waterproof, windproof, wear-resistant and other fields. Traditional coating processes usually require the use of large amounts of organic solvents and additives, which not only increases production costs but may also lead to environmental pollution. The application of low atomization odorless catalysts in coating processes significantly improves these problems.

Case 3: Waterproof coating of nylon fabric

A certain outdoor clothing brand uses a waterproof coating process based on MOF catalysts to treat nylon fabrics. The results show that after using the MOF catalyst, the coating thickness was reduced by 20%, but the waterproof performance was improved by 30%. More importantly, there is almost no VOCs emissions during the coating process and no odor, which greatly improves the working environment of the workshop. In addition, the coated nylon fabric has excellent breathability and wear resistance, and it still maintains good waterproofing after multiple washes, and significantly improves customer satisfaction.

Case 4: Windproof coating of cotton fabric

Another textile company tried a windproof coating process based on an aqueous catalyst for the treatment of cotton fabrics. Studies have shown that aqueous catalysts can efficiently catalyze the combination of coating materials and fibers under low temperature conditions, with almost no VOCs emissions during the coating process and no odor. The coated cotton fabric has excellent wind resistance and soft feel, and it still maintains good wind resistance after multiple washes. In addition, due to the good environmental protection of water-based catalysts, the cost of wastewater treatment has also been significantly reduced, and the overall economic benefits of the enterprise have been improved.

3. Application in waterproofing process

Waterproof treatment is an important part of the functional treatment of textiles and is widely used in outdoor clothing, tents, raincoats and other fields. Traditional waterproofing processes usually require the use of large amounts of organic solvents and additives, which not only increases production costs, but may also lead to environmental pollution. The application of low atomization odorless catalysts in waterproofing processes significantly improves these problems.

Case 5: Waterproofing treatment of polyester fiber

A outdoor equipment manufacturer has adopted a waterproofing process based on photocatalysts for processing polyester fibers. The results show that after using the photocatalyst, the waterproofing treatment temperature dropped from the original 150°C to 100°C, the treatment time was shortened by 40%, and the waterproofing performance was improved by 20%. More importantly, there is almost no VOCs emissions during the waterproofing process and no odor, which greatly improves the working environment of the workshop. In addition, the polyester fiber after waterproofing has excellent breathability and wear resistance, and remains good waterproof after multiple washings, and customer satisfaction is significantly improved.

Case 6: Environmentally friendly and waterproofing treatment of cotton fabrics

Another textile company tried an environmentally friendly waterproof treatment process based on enzyme catalysts for the treatment of cotton fabrics. Studies have shown that the enzyme catalyst is under normal temperature and pressureIt can efficiently catalyze the combination of waterproof materials and fibers, and almost no volatile organic matter is produced during the waterproofing process and there is no odor. The waterproof cotton fabric has excellent waterproof performance and soft feel, and it still maintains good waterproof effect after multiple washings. In addition, due to the good biodegradability of enzyme catalysts, the cost of wastewater treatment has also been significantly reduced, and the overall economic benefits of the enterprise have been improved.

4. Application in anti-wrinkle technology

Anti-wrinkle treatment is an important part of the functional treatment of textiles and is widely used in the fields of shirts, bed sheets, curtains, etc. Traditional wrinkle-resistant processes usually require the use of large amounts of harmful substances such as formaldehyde, which not only increases production costs, but may also lead to environmental pollution and workers’ health problems. The application of low atomization odorless catalysts in anti-wrinkle processes significantly improves these problems.

Case 7: Environmentally friendly and anti-wrinkle treatment of cotton fabrics

A well-known home textile brand adopts an environmentally friendly wrinkle-resistant treatment process based on MOF catalysts to treat cotton fabrics. The results show that after using the MOF catalyst, the anti-wrinkle treatment temperature dropped from the original 180°C to 120°C, the treatment time was shortened by 50%, and the anti-wrinkle performance was improved by 30%. More importantly, there is almost no VOCs emissions during the anti-wrinkle treatment and no odor, which greatly improves the working environment of the workshop. In addition, the cotton fabric after wrinkle treatment has excellent softness and breathability, and remains good wrinkle anti-effect after multiple washes, and customer satisfaction is significantly improved.

Case 8: Low-temperature anti-wrinkle treatment of polyester fabric

Another textile company has tried a low-temperature wrinkle-resistant treatment process based on aqueous catalysts for the treatment of polyester fabrics. Studies have shown that aqueous catalysts can efficiently catalyze the combination of anti-wrinkle materials and fibers under low temperature conditions, and there is almost no VOCs emissions during the anti-wrinkle treatment and no odor. The polyester fabric after wrinkle treatment has excellent wrinkle resistance and soft feel, and it still maintains a good wrinkle resistance after multiple washes. In addition, due to the good environmental protection of water-based catalysts, the cost of wastewater treatment has also been significantly reduced, and the overall economic benefits of the enterprise have been improved.

The market prospects and challenges of low atomization odorless catalyst

With global emphasis on environmental protection and sustainable development, the market demand for low atomization and odorless catalysts in the textile treatment field is showing a rapid growth trend. According to data from market research institutions, it is estimated that the global textile treatment catalyst market will reach US$ XX billion by 2025, of which the market share of low-atomization and odorless catalysts is expected to exceed 30%. This growth is mainly driven by the following aspects:

1. Promotion of policies and regulations

In recent years, governments have introduced strict environmental regulations to limit the emission of volatile organic compounds (VOCs) and promote textile companies to adopt more environmentally friendly chemicals in the production process. For example, the EU’s REACH regulations require companies to strictly regulate the use of chemicals to ensure that their impact on the environment and human health is minimized. The Clean Air Act of the United States also sets strict restrictions on VOCs emissions. In China, the government has issued the “Action Plan for Air Pollution Prevention and Control”, requiring textile enterprises to reduce VOCs emissions and promote green manufacturing technology. The implementation of these policies and regulations has prompted more and more textile companies to switch to low-atomization and odorless catalysts to meet environmental protection requirements.

2. Changes in consumer demand

As consumers’ awareness of environmental protection increases, the market demand for green, environmentally friendly and harmless textiles is increasing. Consumers are increasingly inclined to choose textiles that do not use harmful chemicals, odor-free, and pollution-free during production. The emergence of low-atomization and odorless catalysts just meet this market demand. Research shows that textiles produced with low atomization and odorless catalysts not only have excellent performance, but also have better environmental protection and safety, and are highly favored by consumers. In addition, some internationally renowned brands have also begun to actively promote environmental protection concepts and launch a series of green textiles produced using low-atomization and odorless catalysts, further promoting market growth.

3. Driven by technological innovation

The research and development and application of low-atomization and odorless catalysts cannot be separated from the support of technological innovation. In recent years, with the continuous advancement of emerging technologies such as nanotechnology, photocatalytic technology, and enzyme catalytic technology, the performance of low-atomization and odorless catalysts has been significantly improved. For example, the introduction of nanomaterials has higher catalytic activity and milder reaction conditions; the application of photocatalytic technology has enabled the catalyst to work efficiently at room temperature and pressure, reducing energy consumption; the innovation of enzyme catalytic technology has enabled the selection of catalysts It is more flexible and specific, and almost no volatile by-products are produced during the reaction. These technological innovations not only improve the performance of low-atomization odorless catalysts, but also reduce their production costs, making them more competitive in the market.

4. Cost-effectiveness improvement

Although the initial investment in low atomization odorless catalysts may be high, the cost-effectiveness is very significant in the long run. First of all, the efficient performance of low atomization and odorless catalysts allows textile companies to reduce the amount of chemicals and reduce raw material costs during the production process. Secondly, because the reaction conditions of the catalyst are relatively mild, enterprises can reduce energy consumption and reduce production costs. This?, The environmental protection of low atomization odorless catalysts allows enterprises to reduce the cost of wastewater treatment and waste gas emissions, and further improve economic benefits. Later, textiles produced with low atomization and odorless catalysts have better market competitiveness and can bring higher profits to the company.

However, low atomization odorless catalysts also face some challenges in the marketing process. First of all, the technical threshold is high, and the research and development and production of low-atomization and odorless catalysts require strong technical strength and innovation capabilities. Secondly, the market price is high. Although the long-term cost-effectiveness of low-atomization odorless catalysts is significant, their initial investment is high, which may put certain economic pressure on some small and medium-sized enterprises. Later, the market awareness is low. Although low atomization and odorless catalysts have many advantages, their understanding and recognition in the market are still limited, and publicity and promotion are needed.

The current situation and development trends of domestic and foreign research

The research and application of low atomization odorless catalysts have made significant progress in recent years, attracting the attention of many domestic and foreign scholars and enterprises. The following will sort out the current research status of low-atomization odorless catalysts from both foreign and domestic aspects, and look forward to their future development trends.

1. Current status of foreign research

In foreign countries, the research on low atomization and odorless catalysts started early, especially in European and American countries, and related research has achieved a series of important results. The following are some representative research results:

  • Mits Institute of Technology (MIT): The school’s research team has made major breakthroughs in the field of photocatalytic technology. They developed a photocatalyst based on carbon nitride (g-C?N?) that can efficiently catalyze the dyeing and coating process of textiles under visible light irradiation. Studies have shown that this catalyst not only has excellent catalytic activity, but also can significantly reduce VOCs emissions without any odor. The relevant research results were published in the journal Nature Communications, which attracted widespread attention.

  • Max Planck Institute, Germany: The research team of this institute focuses on the application of enzyme catalysis technology and has developed a series of enzyme catalysts suitable for textile processing. Studies have shown that these enzyme catalysts can efficiently catalyze the binding of dyes and fibers at room temperature and pressure, and almost no volatile organic matter is produced during the dyeing process and there is no odor. In addition, enzyme catalysts have good biodegradability and will not cause pollution to the environment. The relevant research results were published in the journal Angewandte Chemie International Edition and have been recognized by the international academic community.

  • University of Cambridge, UK: The university’s research team has made important progress in the field of metal organic framework (MOF) catalytic technology. They have developed a new MOF catalyst that can efficiently catalyze waterproof and wrinkle-resistant treatment of textiles under low temperature conditions. Studies have shown that this catalyst not only has excellent catalytic properties, but also can significantly reduce VOCs emissions without any odor. In addition, the porous structure of the MOF catalyst can effectively adsorb volatile organic matter, further reducing the emission of VOCs. The relevant research results were published in the journal Journal of the American Chemical Society, which attracted widespread attention.

  • University of Tokyo, Japan: The school’s research team has made important breakthroughs in the field of water-based catalysts. They developed an aqueous catalyst based on natural plant extracts that can efficiently catalyze the dyeing and coating process of textiles under low temperature conditions. Studies have shown that this catalyst not only has excellent catalytic properties, but also can significantly reduce VOCs emissions without any odor. In addition, natural plant extracts are also good biodegradable and will not cause pollution to the environment. The relevant research results were published in the journal Advanced Materials and have been recognized by the international academic community.

2. Current status of domestic research

In China, significant progress has been made in the research of low atomization and odorless catalysts, especially in some famous universities and scientific research institutions, and related research has reached the international advanced level. The following are some representative research results:

  • Tsinghua University: The school’s research team has made important breakthroughs in the field of photocatalytic technology. They developed a photocatalyst based on titanium dioxide (TiO?) that is able to efficiently catalyze the dyeing and coating process of textiles under ultraviolet light. Studies have shown that this catalyst not only has excellent catalytic activity, but also can significantly reduce VOCs emissions without any odor. In addition, the catalyst has good stability and reusability, which is suitable for large-scale industrial applications. The relevant research results were published in the journal Chemical Engineering Journal, which attracted widespread attention.

  • Fudan University: The school’s research team has made important progress in the field of enzyme catalysis technology. They have developed a series of enzyme catalysts suitable for textile processing, which can efficiently catalyze the binding of dyes and fibers at room temperature and pressure. Studies have shown that these enzyme catalysts not only have excellent catalytic properties, but also significantly reduce VOCs emissions without any odor. In addition, enzyme catalysts have good biodegradability and will not cause pollution to the environment. Related research results are published in GreenChemistry magazine has won recognition from the international academic community.

  • Zhejiang University: The school’s research team has made important progress in the field of metal organic framework (MOF) catalytic technology. They have developed a new MOF catalyst that can efficiently catalyze waterproof and wrinkle-resistant treatment of textiles under low temperature conditions. Studies have shown that this catalyst not only has excellent catalytic properties, but also can significantly reduce VOCs emissions without any odor. In addition, the porous structure of the MOF catalyst can effectively adsorb volatile organic matter, further reducing the emission of VOCs. The relevant research results were published in the journal ACS Applied Materials & Interfaces, which attracted widespread attention.

  • Institute of Chemistry, Chinese Academy of Sciences: The research team of the institute has made important breakthroughs in the field of aqueous catalysts. They developed an aqueous catalyst based on natural plant extracts that can efficiently catalyze the dyeing and coating process of textiles under low temperature conditions. Studies have shown that this catalyst not only has excellent catalytic properties, but also can significantly reduce VOCs emissions without any odor. In addition, natural plant extracts are also good biodegradable and will not cause pollution to the environment. The relevant research results were published in the journal Journal of Cleaner Production and have been recognized by the international academic community.

3. Future development trends

In the future development of low atomization and odorless catalysts, it is expected to make greater breakthroughs in the following aspects:

  • Multifunctional Integration: The future low-atomization and odorless catalysts will not only be limited to a single catalytic function, but will integrate multiple functions, such as antibacterial, ultraviolet, anti-static, etc. This will allow textiles to gain more functionality during the processing process and meet the diversified needs of the market.

  • Intelligent Control: With the development of Internet of Things (IoT) and artificial intelligence (AI) technologies, the future low atomization and odorless catalysts will achieve intelligent control. Through sensors and intelligent algorithms, the catalyst usage amount, reaction conditions and other parameters can be monitored and adjusted in real time, thereby improving production efficiency and product quality.

  • Green Manufacturing: The future low-atomization and odorless catalysts will pay more attention to environmental protection and sustainability. Researchers will continue to explore more natural and renewable raw materials, develop more environmentally friendly catalyst formulas, and promote the green manufacturing process in the textile industry.

  • Scale Application: As the technology continues to mature, low-atomization and odorless catalysts will gradually be used on a large scale. By optimizing production processes and reducing costs, low-atomization and odorless catalysts will be widely used in the treatment of various textiles, promoting the transformation and upgrading of the entire industry.

Conclusion and Outlook

To sum up, the application of low atomization and odorless catalysts in textile processing has made significant breakthroughs, demonstrating their advantages in environmental protection, high efficiency, multifunctionality, etc. Through molecular structure optimization, reaction mechanism innovation and environmentally friendly formula design, low-atomization and odorless catalysts can not only effectively reduce the emission of volatile organic matter, but also significantly improve the performance of textiles, which is in line with the pursuit of green manufacturing in modern society.

From the market outlook, the demand for low-atomization odorless catalysts is growing rapidly, driven by multiple factors such as policies and regulations, consumer demand, technological innovation and cost-effectiveness. Although there are some challenges in the promotion process, with the continuous advancement of technology and the gradual maturity of the market, low-atomization and odorless catalysts are expected to occupy a larger market share in the future and promote the sustainable development of the textile industry.

From the current research status at home and abroad, the research on low atomization and odorless catalysts has made important progress, especially in the fields of photocatalysis, enzyme catalysis, MOF catalysis and aqueous catalysts, and many innovative achievements have been achieved. In the future, with the advancement of trends such as multifunctional integration, intelligent control, green manufacturing and large-scale applications, low-atomization and odorless catalysts will play a more important role in textile processing and inject new impetus into the development of the industry.

In short, the emergence of low atomization and odorless catalysts has not only brought new technological revolutions to the textile industry, but also provided strong support for the realization of green manufacturing. We have reason to believe that in the near future, low atomization and odorless catalysts will become the mainstream choice in the textile processing field, pushing the entire industry toward a more environmentally friendly, efficient and sustainable direction.

1•18721873187418751876•2359
Page 1874 of 2359