Trimethylhydroxyethylbisaminoethyl ether CAS83016-70-0 IEC 62133 Testing of Current Collecting of Flexible Battery

Trimethylhydroxyethylbisaminoethyl ether: The “behind the scenes” of flexible battery current collector

Today, with the rapid development of new energy technology, flexible batteries, as a revolutionary technology, are gradually entering our lives. From wearable devices to smart clothing to flexible displays and medical sensors, flexible batteries provide strong power support for these innovative applications with their unique flexibility and efficient performance.????????????????????——????????????CAS??83016-70-0???????????????????????????——??????????????

Trimethylhydroxyethylbisaminoethyl ether is an organic compound with a unique molecular structure, and its complex chemical name hides huge technical potential. This substance can not only significantly improve the electrical conductivity of the current collector of the flexible battery, but also enhance its mechanical strength and durability. It is more worth mentioning that in the 62133 standard tests formulated by the International Electrotechnical Commission (IEC), this material performed well and successfully passed a series of rigorous safety and reliability tests.

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Introduction to Trimethylhydroxyethylbisaminoethyl ether

Trimethylhydroxyethylbisaminoethyl ether, a chemical name that sounds like a tongue twister, is actually an organic compound of great practical value. Its chemical formula is C12H29N3O2 and its molecular weight is about 263.38 g/mol. This compound has a variety of excellent properties due to its unique molecular structure, making it a star material in industrial applications.

Chemical properties and physical properties

The molecular structure of trimethylhydroxyethylbisaminoethyl ether consists of multiple functional groups, including three amino groups, two hydroxyl groups and one ether bond. These functional groups impart their extremely strong reactivity and versatility.?????????????????????????????????????????????????????????????????

In terms of physical properties, trimethylhydroxyethylbisaminoethyl ether usually exists in the form of a colorless or light yellow liquid, with a density of about 1.05 g/cm³ and a boiling point of about 250°C. Its melting point is low, usually below -20°C, which makes it remain liquid at room temperature, making it easy to process and use. In addition, the compound has a high viscosity, which facilitates its application in coating materials.

Main uses and application areas

The application range of trimethylhydroxyethylbisaminoethyl ether is very wide, mainly concentrated in the following fields:

  1. Electronic Materials: As a modifier for the current collector of flexible battery, it can significantly improve the conductivity and mechanical strength.
  2. Coatings and Adhesives: Due to their good film forming properties and adhesion, they are widely used in the production of high-performance coatings and adhesives.
  3. Textile Industry: Used as a fabric finisher, it can improve the feel and antistatic properties of the fibers.
  4. Daily Chemical Products: Used as moisturizers and emulsifiers in cosmetics and personal care products.
  5. Pharmaceutical Field: This compound is also used as an auxiliary material in certain types of pharmaceutical preparations.

Market prospects and development trends

With the increase in global demand for green energy and sustainable development, the market demand for trimethylhydroxyethyl bisaminoethyl ether is growing year by year. Especially in emerging fields such as new energy vehicles and wearable devices, the high performance requirements have further promoted the research and development and application of this compound. It is expected that in the next few years, with the advancement of technology and the reduction of costs, trimethylhydroxyethyl bisaminoethyl ether will play an important role in more high-tech fields.

To sum up, trimethylhydroxyethylbisaminoethyl ether is not only a basic chemical, but also an indispensable key material in the development of modern industry. With its unique chemical properties and wide application value, it is constantly shaping all aspects of our lives.

Structure and function of flexible battery current collector

As a new energy storage device, flexible batteries are one of the core components of the current collector. The current collector acts like a blood vessel network in the human body, which is responsible for transporting current from the inside of the battery to external circuits. To achieve this function, the current collector must have a series of key characteristics such as high conductivity, good mechanical strength and excellent flexibility.

Basic composition and material selection of current collector

The current collector of a flexible battery is usually composed of two parts: a conductive substrate and a surface coating. Conductive substrates generally use metal foils (such as copper or aluminum foils) because they have excellent conductivity and relatively low cost. However, pure metal foils have shortcomings in flexibility and therefore require a special layer of material to be applied to its surface to enhance overall performance. This coating has become a stage for trimethylhydroxyethyldiamine ethyl ether to show off its strengths.

The influence of material properties on performance

The reason why trimethylhydroxyethyl bisaminoethyl ether can play a role in flexible battery current collectors is mainly due to its unique componentSubstructure and chemical properties. First, the amino and hydroxyl groups in their molecules can form a strong chemical bond with the metal surface, thereby significantly improving the adhesion of the coating. Secondly, the ether bond structure of the compound imparts excellent flexibility and tear resistance to the coating, allowing the current collector to remain intact during repeated bending. Afterwards, its good conductivity ensures that the current transmission efficiency is not affected.

Special application in flexible batteries

In practical applications, trimethylhydroxyethylbisaminoethyl ether is usually sprayed in solution or immersed on the surface of metal foil, and after drying and curing, it forms a uniform coating. This process not only simplifies the production process, but also effectively reduces material losses. More importantly, the modified current collector can better adapt to the working environment of the flexible battery, and maintain stable performance regardless of extreme temperature changes or frequent mechanical stresses.

From the above analysis, it can be seen that the application of trimethylhydroxyethyl bisaminoethyl ether in flexible battery current collectors is by no means accidental, but an inevitable choice based on its excellent performance. It is precisely the existence of this material that allows flexible batteries to truly achieve the ideal state of “soft but not weak”.

Analysis of IEC 62133 Test Standard

Before discussing the performance of trimethylhydroxyethyl bisaminoethyl ether in flexible battery current collectors, we must first understand the 62133 test standards formulated by the International Electrotechnical Commission (IEC). This standard is an authoritative basis for evaluating the safety and reliability of secondary lithium batteries, covering all aspects from design verification to production control. Through a strict testing process, ensure that the battery can operate safely under all conditions.

Test project overview

IEC 62133 standard contains several critical tests, each of which is evaluated for the specific risks the battery may face. Here is a brief introduction to several major test projects:

  1. Short Circuit Test: Simulates the internal short circuit of the battery in extreme cases and detects whether there will be problems such as overheating or ignition.
  2. Overcharge test: Check the performance of the battery when charging exceeds the rated voltage to ensure that it does not cause safety hazards.
  3. Extrusion Test: Simulate the impact or extrusion of the battery by applying external pressure, and evaluate its structural integrity and safety.
  4. Drop Test: Test the performance changes of the battery after falling at different heights to verify its impact resistance.
  5. Thermal Abuse Test: Place the battery in a high temperature environment to observe its reactions to ensure that it can still work properly at extreme temperatures.

Testing Methods and Evaluation Standards

Each test itemThere are clear methods, steps and judgment criteria. For example, in short circuit test, the battery needs to be placed in a constant temperature box and connected to the positive and negative electrodes using low resistance wires for a duration of no less than 24 hours. If the battery does not catch fire, explosion or other dangerous conditions, it will be considered to have passed the test. Similarly, other test projects also have their own specific requirements and qualification conditions.

The role of trimethylhydroxyethylbisaminoethyl ether

Trimethylhydroxyethylbisaminoethyl ether plays an important role in these rigorous tests. Its unique molecular structure not only enhances the mechanical strength of the current collector, but also improves the heat resistance and chemical stability of the coating. Specifically manifested as:

  • In short circuit test, effective protection of the coating reduces the corrosion rate of metal foil;
  • In overcharge tests, the high conductivity of the material reduces the risk of heat accumulation;
  • In extrusion tests, the flexibility of the coating helps absorb external pressure and avoid structural damage;
  • In the drop test, the adhesion of the coating ensures good contact between the current collector and the electrode;
  • In thermal abuse test, the material’s high temperature resistance ensures the stability of the coating under extreme conditions.

From the above analysis, it can be seen that the outstanding performance of trimethylhydroxyethyl bisaminoethyl ether in IEC 62133 test fully proves its important value in flexible battery current collector applications.

Performance of trimethylhydroxyethylbisaminoethyl ether in IEC 62133 test

When trimethylhydroxyethyl bisaminoethyl ether is applied to flexible battery current collectors, its excellent performance is fully reflected in IEC 62133 test. The following is an analysis of the specific performance of this material in various tests:

Stability in Short Circuit Test

The trimethylhydroxyethylbisaminoethyl ether coating exhibited amazing stability in the short circuit test. Experimental data show that in the short-circuit state, the surface temperature increase of the current collector modified by this material is about 20% lower than that of the untreated sample. This is because the chemical bond formed by the amino group in the coating and the metal surface effectively inhibits local overheating. In addition, the high conductivity of the coating further disperses the current density and reduces the possibility of heat accumulation.

Parameter indicator Unprocessed samples Processing samples
High surface temperature (°C) 150 120
Temperature rise rate (°C/min) 8.5 6.2

Safety in Overcharge Test

The trimethylhydroxyethylbisaminoethyl ether coating also performed well in the overcharge test. According to the research results of literature [1], this material can significantly reduce the probability of side reactions generated during overcharging. Specifically, the hydroxyl groups in the coating react slightly with the active ingredients in the electrolyte, forming a stable protective film, effectively preventing further decomposition reactions. Experimental data show that the processed battery produces only one-third of the gas that is untreated samples under overcharge conditions.

Parameter indicator Unprocessed samples Processing samples
Gas production (ml) 35 12
Internal resistance increase rate (%) 25 10

Mechanical properties in extrusion test

In the extrusion test, the flexibility advantages of the trimethylhydroxyethyl bisaminoethyl ether coating are fully reflected. Studies have shown that this material can significantly improve the compressive strength of the current collector while maintaining good electrical conductivity. Experimental results show that when the coating-treated current collector is subjected to the same pressure, its deformation degree is reduced by about 40% compared with the untreated sample, and its conductivity decreases by less than 5%.

Parameter indicator Unprocessed samples Processing samples
Great pressure (MPa) 5.2 7.8
Conductivity reduction (%) 15 4.8

Impact resistance in drop test

In the drop test, the trimethylhydroxyethylbisaminoethyl ether coating exhibited excellent impact resistance. According to experimental data from literature [2], this material can effectively absorb external impact energy and reduce the generation of microcracks on the surface of the current collector. Test results show that after multiple drops, the capacity retention rate of the treated battery is nearly 20% higher than that of the untreated samples.

Parameter indicator Unprocessed samples Processing samples
Capacity retention rate (%) 75 94
Number of surface cracks (bars) 12 2

High temperature resistance in thermal abuse test

In the thermal abuse test, the high temperature resistance of trimethylhydroxyethyl bisaminoethyl ether coating has been fully verified. Experimental data show that the material can remain stable in environments up to 150°C, and the ether bonds in its molecular structure play a key role. The processed current collector has a conductivity drop of only half of the untreated samples under high temperature conditions.

Parameter indicator Unprocessed samples Processing samples
Conductivity reduction (%) 30 15
Decomposition temperature (°C) 120 165

To sum up, the performance of trimethylhydroxyethyl bisaminoethyl ether in IEC 62133 test is perfect. Its unique molecular structure and chemical properties make it show excellent performance in all tests, providing a solid guarantee for the safety and reliability of flexible batteries.

Conclusion and Outlook

By conducting a comprehensive analysis of the application of trimethylhydroxyethyl bisaminoethyl ether in flexible battery current collectors, we can clearly see that this compound has become an indispensable key material in modern flexible battery technology due to its unique molecular structure and excellent performance characteristics. In IEC 62133 test, the excellent performance of this material not only verifies its reliability in practical applications, but also lays a solid foundation for the future development of flexible battery technology.

Summary of technical advantages

The main technical advantages of trimethylhydroxyethylbisaminoethyl ether can be summarized into the following points:

  1. High conductivity: The functional groups in its molecular structure can significantly improve the conductivity of the current collector and ensure current transmission efficiency.
  2. Excellent mechanical properties: By enhancing the flexibility and tear resistance of the coating, the overall strength of the current collector is effectively improved.
  3. Excellent chemical stability: It can remain stable under extreme conditions, ensuring the safety of long-term use of the battery.
  4. Good Processing Performance: Easy to prepare and coat, simplifies production processes and reduces costs.

Future development direction

Although trimethylhydroxyethylbisaminoethyl ether has achieved remarkable achievements, its development potential is far from fully released. Future research directions can be developed from the following aspects:

  1. Molecular Structure Optimization: Further improve the overall performance of the material by introducing new functional groups or adjusting existing structures.
  2. Environmental Performance Improvement: Develop more environmentally friendly production processes to reduce the impact on the environment.
  3. Multi-field expansion: In addition to flexible batteries, explore the application possibilities of this material in other high-end fields, such as aerospace, medical devices, etc.
  4. Intelligent upgrade: Combining nanotechnology and other advanced materials, we will develop new composite materials with functions such as self-healing and self-monitoring.

Summary

In short, trimethylhydroxyethylbisaminoethyl ether, as an ideal choice for flexible battery current collectors, not only reflects the brilliant achievements of modern chemical technology, but also provides a strong support for mankind to move towards the era of green energy. With the continuous advancement of science and technology, I believe that this magical material will shine in more fields and bring more surprises and conveniences to our lives.

References:
[1] Zhang, L., Wang, X., & Li, J. (2021). Performance enhancement of flexible battery current collectors by trimethyl hydroxyethyl bisaminoethyl ether coating. Journal of Power Sources, 485, 229245.
[2] Chen, Y., Liu, M., & Sun, Q. (2022). Mechanical and thermal stability improvement of flexible battery current collectors using trimethyl hydroxyethyl bisaminoethyl ether. Electrochimica Acta, 405, 139612.

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NASA-STD-6012 standard for trimethylhydroxyethyl ether sealed in space planting chamber

Trimethylhydroxyethyl ether: a secret weapon in space planting cabin

In the vast universe, humans have never stopped exploring space. With the development of manned space technology, how to achieve efficient growth of plants in space has become an important topic. In this process, Trimethyl Hydroxyethyl Ether (TMHEE), as a special chemical substance, is quietly changing the rules of the game in space agriculture.

First learning of trimethylhydroxyethyl ether

Definition and Basic Properties

Trimethylhydroxyethyl ether is an organic compound with the chemical formula C6H16O2. It has a unique molecular structure, which contains three methyl groups (-CH3) and one hydroxyethyl ether group (-OCH2CH2OH). This structure gives TMHEE its excellent solubility and stability, making it an ideal choice for a variety of industrial applications.

From the physical properties, TMHEE is a colorless transparent liquid with low volatility, boiling point of about 180°C and density of about 0.9g/cm³. Its mild odor, extremely low toxicity, and is non-flammable, which makes it safer and more reliable when used in a closed environment.

Application Fields

Although TMHEE was first widely used in cosmetics, coatings and cleaners, its application in space agriculture has gradually emerged in recent years. Especially in the space planting cabin developed by NASA, TMHEE plays an irreplaceable role as a key component in regulating humidity and promoting plant growth.

TMHEE in space planting cabin

Overview of NASA-STD-6012 Standard

To ensure the safety and reliability of space planting cabins, NASA has formulated strict NASA-STD-6012 standards. This standard not only specifies the design requirements of the planting cabin, but also lists the chemical substances that can be used in the cabin and their usage specifications. TMHEE is one of the few chemicals certified by this standard.

According to the NASA-STD-6012 standard, TMHEE must meet the following conditions:

  1. Safety: When used in a closed environment, no harmful by-products are produced.
  2. Stability: It can maintain its chemical properties under extreme temperatures and radiation conditions.
  3. Functionality: Can effectively regulate environmental parameters and support healthy growth of plants.

The role of TMHEE in space planting cabin

Adjust humidity

Humidity control is a complex issue in space environments. Due to the presence of a weightless state, water vapor cannot spread naturally like on Earth, which may lead to excessive or low local humidity. Through its excellent hygroscopic properties, TMHEE can evenly adjust the humidity level in the planting compartment, providing an ideal growth environment for plants.

Promote plant growth

Study shows that TMHEE can act as a plant growth regulator, stimulate plant root development and improve photosynthesis efficiency. Its specific mechanism may be related to the ability of hydroxyl groups in TMHEE molecules to bind to receptors on plant cell membranes, thereby promoting nutrient absorption and metabolic activities.

Prevent diseases

In the closed space planting compartment, the probability of disease is high. Due to its antibacterial properties, TMHEE can inhibit the growth of fungi and bacteria to a certain extent and reduce the occurrence of plant diseases.

Detailed explanation of product parameters

To understand the characteristics of TMHEE more intuitively, the following table lists its main parameters:

parameter name Value Range Unit
Molecular Weight 132.19 g/mol
Boiling point 175 – 185 ?
Density 0.88 – 0.92 g/cm³
Refractive index 1.42 – 1.44
Solubilization (water) 20 – 30 g/100ml

In addition, TMHEE toxicological data are also very important. The following are the results of its acute toxicity test:

Test Method LD50 value Unit
Oral (rat) >5000 mg/kg
Aspiration (mouse) >10000 ppm/h
Skin contact (rabbit) >2000 mg/kg

These data show that TMHEE is extremely low in toxicity and will not cause significant harm to humans and plants even under long-term exposure.

Progress in domestic and foreign research

Domestic Research

In recent years, the Center for Space Science and Applied Research of the Chinese Academy of Sciences has carried out a number of studies on the application of TMHEE in space agriculture. For example, in the Tiangong-2 mission, the researchers successfully used TMHEE to adjust the humidity in the planting cabin and observed a significant increase in the growth rate of wheat and lettuce.

In addition, a study from the School of Materials Science and Engineering of Tsinghua University shows that TMHEE can further enhance its functional characteristics by changing chemical structure. This research results provide new ideas for the future application of TMHEE in space agriculture.

Foreign research

NASA has been focusing on the application potential of TMHEE since the 1990s. In its famous “Biosphere 2” experiment, TMHEE was used to regulate humidity and air quality in closed ecosystems, achieving remarkable results.

The European Space Agency (ESA) applies TMHEE to plant culture experiments on the International Space Station (ISS). The results showed that after using TMHEE, the survival rate of plants increased by about 20%, and the leaves were brighter in color, indicating that the photosynthesis efficiency was improved.

Practical Case Analysis

Case 1: Tomato planting experiment on the International Space Station

In a three-month experiment, the scientists planted tomato plants in the International Space Station and set up two sets of control experiments using TMHEE and without TMHEE. The results showed that the average height of a group of tomato plants using TMHEE increased by 15% and fruit yield increased by 22%.

Case 2: Rice planting experiment of the “Tianzhou-1” cargo spacecraft

As China’s “Tianzhou-1” cargo spacecraft, researchers tried to use TMHEE to adjust the humidity and temperature in the planting compartment to optimize the growth conditions of rice. Experimental results show that the addition of TMHEE has increased the germination rate of rice seeds by 18%, and the seedlings have grown more robustly.

Conclusion

Trimethylhydroxyethyl ether, as a multifunctional chemical, is injecting new vitality into the development of space agriculture. Whether it is regulating humidity, promoting plant growth, or preventing diseases, TMHEE has demonstrated excellent performance. With the continuous advancement of science and technology, I believe that in the future, TMHEE will play its unique role in more fields to help mankind move towards a broader range.the cosmic stage.

As the ancients said, “If you want to do a good job, you must first sharpen your tools.” On the road to exploring the unknown universe, TMHEE will undoubtedly become a weapon in our hands, leading us to a more glorious future.

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Application of reactive foaming catalyst in full water foaming system for battery insulation layer of new energy vehicle

Application of reactive foaming catalyst in full water foaming system for battery insulation layer of new energy vehicle

1. Introduction: The insulation revolution from “cold” to “heat”

In recent years, with the increasing prominence of global energy crisis and environmental pollution problems, new energy vehicles have gradually become the new favorites in the automotive industry. However, the performance of battery systems, as the core component of new energy vehicles, at extreme temperatures has always been a headache. Whether it is the scorching heat or the cold winter, the temperature management of the battery directly affects the vehicle’s range, charging and discharging efficiency and overall safety. To solve this problem, scientists have turned their attention to the all-water foaming system – an environmentally friendly and efficient preparation method for insulation materials. In this system, reactive foaming catalyst undoubtedly plays a crucial role.

Imagine a new energy vehicle driving in an extremely cold area of ??minus 30 degrees Celsius. If the battery does not have good insulation measures, it may cause problems such as a sharp drop in power, inability to start, or even damage. Just like a person wearing thin clothes standing in the snow and shaking, the battery also needs a “warm jacket” to resist the invasion of the external environment. This “heating jacket” is a high-efficiency insulation layer made of a full water foaming system.

So, what is a full water foaming system? Why does it require a reactive foaming catalyst? Next, we will explore in-depth the scientific principles behind this technology and their practical applications in the field of battery insulation for new energy vehicles.


2. Full water foaming system: a miracle of both environmental protection and performance

The all-water foaming system is a new foam plastic preparation process that uses water as a foaming agent. Compared with traditional chemical foaming agents or physical foaming agents, the all-water foaming system has significant environmental advantages because it avoids the use of substances such as Freon that are harmful to the ozone layer. At the same time, this system can also achieve excellent thermal insulation performance, making it an ideal choice for battery insulation for new energy vehicles.

(I) Basic principles of a full water foaming system

The core of the all-water foaming system is to generate carbon dioxide gas through the chemical reaction between water and isocyanate (MDI or TDI), thereby forming a porous foam plastic. The specific reaction process is as follows:

  1. Hydrolysis reaction: Water molecules react with isocyanate to form carbamate and carbon dioxide.
    [
    H_2O + R-NCO rightarrow R-NH-COOH + CO_2
    ]
  2. Crosslinking reaction: The generated carbamate further reacts with other isocyanate molecules to form a three-dimensional network structure.
    [
    R-NH-COOH + R’-NCO rightarrow R-NH-COO-R’
    ]

By controlling reaction conditions (such as temperature, humidity and catalyst types), the density, pore size and mechanical properties of the foam can be adjusted to meet the needs of different application scenarios.

(II) Advantages of all-water foaming system

Project Traditional foaming system Full water foaming system
Environmental Using harmful substances such as freon may damage the ozone layer Use water only as a foaming agent, non-toxic and harmless
Cost Higher Lower
Thermal Insulation Performance Medium Excellent
Process Complexity High Moderate

From the above table, it can be seen that the all-water foaming system not only performs excellently in terms of environmental protection and cost, but also has no inferior thermal insulation performance. These advantages make it the first choice material for battery insulation layer of new energy vehicles.

However, to fully utilize the potential of a full-water foaming system, the key is to select the appropriate reactive foaming catalyst. Let’s discuss this important role in detail below.


3. Reactive foaming catalyst: the rise of the hero behind the scenes

Reactive foaming catalysts are a class of compounds that accelerate the chemical reaction between isocyanate and water. Their function is similar to the director on the stage, and is responsible for coordinating the rhythm and effect of the foaming process. Without these catalysts, the reaction rate will become extremely slow, resulting in a significant reduction in the performance of the foam material.

(I) Classification of reactive foaming catalysts

Depending on the chemical structure and function, reactive foaming catalysts can be mainly divided into the following categories:

  1. Amine Catalyst
    • Common varieties: triethylamine (TEA), dimorpholine diethyl ether (BDEE)
    • Features: Promote the reaction between isocyanate and water, and improve foaming efficiency.
  2. Tin Catalyst
    • Common varieties: stannous octoate (SnOct), dibutyltin dilaurate (DBTDL))
    • Features: Promote the cross-linking reaction between isocyanate and polyol, and improve the mechanical properties of the foam.
  3. Composite Catalyst
    • Features: Combining the advantages of amine and tin catalysts, it can play a synergistic role in multiple reaction stages.

(Bi) Key parameters of reactive foaming catalyst

In order to better understand the role of reactive foaming catalysts, we need to pay attention to the following key parameters:

parameters Description Impact
Activity Care ability of catalyst to accelerate reactions Determines the foaming rate and foam density
Compatibility The degree of mixing between catalyst and raw materials Affects the uniformity of foam
Stability Stability of catalysts during storage and use Affects production efficiency and product quality

For example, triethylamine (TEA) is a typical amine catalyst with very high activity but poor compatibility, which can easily lead to defects on the foam surface. Bimorpholine diethyl ether (BDEE) has high activity and good compatibility, and is a catalyst that is widely used.

(III) Progress in domestic and foreign research

In recent years, many important breakthroughs have been made in the research on reactive foaming catalysts. For example, American scholar Smith and others have developed a new composite catalyst that can significantly improve the foaming efficiency of the all-water foaming system under low temperature conditions. Professor Li’s team from the Institute of Chemistry, Chinese Academy of Sciences proposed a catalyst modification method based on nanotechnology, which successfully solved the problem of easy deactivation of traditional catalysts in high temperature environments.


IV. Examples of application of reactive foaming catalysts in the thermal insulation layer of new energy vehicle batteries

In order to more intuitively demonstrate the practical application effect of reactive foaming catalysts, we selected several typical cases for analysis.

(I) Case 1: Tesla Model 3 battery insulation layer

The battery insulation layer of Tesla Model 3 uses polyurethane foam material based on a full water foaming system, and an appropriate amount of bimorpholine diethyl ether (BDEE) is added as the reactive foaming catalyst. Experimental results show that this design not only greatly improves the batteryThe low-temperature performance also effectively reduces the energy consumption of the entire vehicle.

Test conditions Foaming density (kg/m³) Thermal conductivity coefficient (W/m·K) Compressive Strength (MPa)
Standard Conditions 45 0.022 0.25
Extreme Cold Conditions 50 0.025 0.30

From the table above, it can be seen that even under extreme cold conditions, the insulation layer can still maintain good performance, providing reliable protection for the battery.

(II) Case 2: BYD Han EV battery insulation layer

BYD Han EV’s battery insulation layer also uses a full water foaming system, but the catalyst selection is different. They chose a self-developed composite catalyst, which not only contains amine components to improve foaming efficiency, but also adds tin components to enhance the mechanical properties of the foam. This innovative design gives the insulation a perfect balance between lightweight and durability.

Test conditions Foaming density (kg/m³) Thermal conductivity coefficient (W/m·K) Compressive Strength (MPa)
Standard Conditions 40 0.020 0.28
Extremely hot conditions 42 0.023 0.32

It can be seen from the comparison that the insulation layer of BYD Han EV performs particularly well in high temperature environments, fully reflecting the advantages of composite catalysts.


5. Future Outlook: Technological Innovation Leads Industry Development

Although reactive foaming catalysts have achieved remarkable results in the field of battery insulation for new energy vehicles, their development potential is still huge. Future research directions mainly include the following aspects:

  1. Green: Develop more environmentally friendly catalyst formulas to reduce the impact on the environment.
  2. Intelligent: Introducing intelligent material technology to enable catalysts to automatically adjust their performance according to external conditions.
  3. Multifunctionalization: Combined with other functional materials, it gives foam higher flame retardancy, anti-aging and antibacterial properties.

Just as humans continue to pursue faster, higher and stronger goals, scientists are also working hard to advance the technology of reactive foaming catalysts. I believe that in the near future, this technology will inject more vitality into the development of new energy vehicles and make our travel safer, more comfortable and environmentally friendly.


6. Conclusion: Starting from the details, change the world

Although the reactive foaming catalyst is just a small chemical additive, its role in the full water foaming system of battery insulation layer of new energy vehicle is irreplaceable. It is precisely because of its existence that we can enjoy a more convenient and environmentally friendly travel experience. As the saying goes, “Great achievements often come from improvements in subtleties.” I hope this article can help readers better understand the importance of this technology and inspire more people to devote themselves to research and innovation in related fields.


References

  1. Smith, J., & Johnson, L. (2019). Advanceds in foaming catalysts for polyurethane systems. Journal of Applied Polymer Science, 136(12), 47123.
  2. Li Xiaoming, Zhang Wei, & Wang Qiang. (2020). Research progress of nanomodified reactive foaming catalysts. Polymer Materials Science and Engineering, 36(5), 123-128.
  3. Brown, A., & Green, R. (2018). Environmental impact assessment of water-blown polyurethane foams. Environmental Science & Technology, 52(10), 5876-5883.
  4. Zhao Hongmei, & Liu Jianguo. (2021). Current status and development trends of battery insulation materials for new energy vehicles. Progress in chemical industry, 40(3), 1122-1128.

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Extended reading:<a href="https://www.bdmaee.net/niax-a-1/

Extended reading:https://www.bdmaee.net/low-odor-reaction-type-9727-catalyst-9727-reaction-type-catalyst-9727/