UV Absorbent UV-327: Invisible Guardian in Automobile Manufacturing
1. Introduction: The “double-edged sword” effect of ultraviolet rays and the appearance of UV-327
In the long journey of human beings to explore the mysteries of nature, ultraviolet (UV) is undoubtedly a “double-edged sword”. It is both a gift from nature to life and an invisible killer that threatens the durability of materials. Ultraviolet rays exist in sunlight with a wavelength range of 100~400 nanometers, among which UVA (315~400nm), UVB (280~315nm) and UVC (100~280nm) respectively have different impacts on the earth’s ecosystem. However, in the industrial field, especially in the automobile manufacturing industry, the destructiveness of ultraviolet rays cannot be underestimated. After long-term exposure to ultraviolet light, polymer materials such as plastics and rubber will undergo photooxidation and degradation, resulting in surface cracking, discoloration and even mechanical properties, seriously affecting the service life and appearance quality of automotive parts.
Faced with this challenge, scientists have developed a series of ultraviolet absorbers, and UV-327 is the best among them. As a highly effective benzotriazole ultraviolet absorber, UV-327 has become a star product in the automotive manufacturing field with its excellent light stability, good thermal stability and excellent compatibility. Its mechanism of action is like an invisible protective shield, converting the energy of ultraviolet rays into harmless heat release, thereby effectively protecting the substrate from photoaging. This chemical protection method not only extends the service life of automotive parts, but also significantly improves the aesthetics and reliability of the entire vehicle.
This article aims to deeply explore the application cases of the ultraviolet absorber UV-327 in automobile manufacturing. We will conduct analysis from multiple dimensions such as product parameters, technical principles, practical applications and future development trends, and combine relevant domestic and foreign literature to fully demonstrate how UV-327 plays an important role in the modern automobile industry. The article will present complex scientific concepts in easy-to-understand language, and through vivid metaphors and rhetorical techniques, let readers better understand the application value of this important material. At the same time, we will also organize key data in table form to facilitate readers to quickly grasp core information.
Next, let us unveil the mystery of the UV-327 and explore its wonderful performance in the field of automobile manufacturing.
2. Basic characteristics and product parameters of UV-327
(I) Chemical Structure and Classification
UV-327 belongs to benzotriazole ultraviolet absorbers, and its chemical name is 2-(2′-hydroxy-3′,5′-di-tert-butylphenyl)-5-chlorobenzotriazole. The compound has a unique molecular structure, which can effectively capture ultraviolet energy through the ?-? conjugated system and convert it into thermal energy to release it, thereby avoiding the damage of ultraviolet rays to polymer materials.. As a member of benzotriazole UV absorbers, UV-327 stands out among many similar products with its outstanding performance.
| Chemical Name | English name |
|---|---|
| 2-(2′-hydroxy-3′,5′-di-tert-butylphenyl)-5-chlorobenzotriazole | 2-(2?-Hydroxy-3?,5?-di-tert-butylphenyl)-5-chlorobenzotriazole |
(II) Physical and chemical properties
UV-327 is a white to light yellow crystalline powder with a high melting point (about 160°C), good thermal stability and light stability. The following are its main physical and chemical parameters:
| parameter name | Value/Range | Remarks |
|---|---|---|
| Appearance | White to light yellow crystalline powder | – |
| Melting point | 158~162? | Stay stable at high temperature |
| Density | 1.25 g/cm³ | Determination under normal temperature |
| Solution | Slightly soluble in water, soluble in organic solvents | such as methanol, |
| Absorption wavelength range | 290~360 nm | Mainly targets UVA and some UVB |
| Molecular Weight | 368.85 g/mol | – |
These characteristics make the UV-327 ideal for use in automotive components that require long-term exposure to outdoor environments, such as headlight covers, bumpers, instrument panels, etc.
(III) Advantages and Characteristics
-
Efficient UV absorption capacity
UV-327 can be between 290 and 3It effectively absorbs ultraviolet rays in the 60 nm wavelength range, covering most of the UVA and some UVB bands that are harmful to polymer materials. Its absorption efficiency is as high as more than 95%, making it the “nemesis” of ultraviolet rays. -
Excellent thermal stability
Even in high temperature environments, UV-327 can maintain stable performance and will not lose its utility due to decomposition or volatility. This makes it particularly suitable for applications in scenarios involving high temperature processing in automobile manufacturing processes, such as injection molding and extrusion processes. -
Good compatibility
UV-327 has excellent compatibility with a variety of polymer materials (such as polypropylene PP, polycarbonate PC, ABS, etc.), and can be evenly dispersed in the substrate to form a continuous and dense protective layer. -
Environmentally friendly
UV-327 does not contain toxic ingredients, complies with EU REACH regulations and other international environmental standards, and is an ideal choice for green manufacturing.
III. The mechanism and technical principles of UV-327
(I) Photochemical reaction process
When ultraviolet rays irradiate on the surface of polymer materials containing UV-327, a series of complex photochemical reactions will be triggered. UV-327 realizes its protection function through the following steps:
-
Absorb UV energy
The ? electron system in UV-327 molecules can capture ultraviolet photons and excite molecules into high-energy states. -
Energy conversion and release
The excited UV-327 molecules quickly convert the absorbed energy into thermal energy or other harmless forms to release it, avoiding the direct effect of ultraviolet rays on the polymer chain. -
Restore the ground state
After completing the energy conversion, the UV-327 molecules return to the ground state and have the ability to absorb ultraviolet rays again. The whole process is repeated.
(II) Comparison with other UV absorbers
To understand the advantages of UV-327 more intuitively, we can compare it with other common UV absorbers:
| Category | Represents Product | Features | Application Fields |
|---|---|---|---|
| Benzotriazoles | UV-327 | Efficient, stable, widely applicable | Auto interior and exterior parts, coatings, adhesives |
| Benzophenone | UV-P | Strong absorption capacity, but easy to yellow | Transparent plastic products |
| Hydroxyphenyltriazines | Tinuvin 477 | Good weather resistance, but high cost | High-end automotive painting |
| Trumped amine light stabilizers | Chimassorb 944 | Do not directly absorb ultraviolet rays, mainly used for synergistic effects | Comprehensive Protection Plan |
From the table above, it can be seen that the UV-327 has excellent performance in comprehensive performance, providing efficient ultraviolet protection, and is economical and environmentally friendly, so it has become the first choice in the automobile manufacturing industry.
IV. Specific application cases of UV-327 in automobile manufacturing
(I) Anti-aging treatment of car lampshade
The car light cover is one of the components that are susceptible to ultraviolet rays outside the car. Traditional polycarbonate (PC) car lampshades will cause yellowing and cracking when exposed to sunlight for a long time, which seriously affects the appearance and light transmittance. By adding an appropriate amount of UV-327 (usually accounting for 0.2% to 0.5% of the total weight), the UV resistance of the vehicle lamp cover can be significantly improved and its service life can be extended.
Experimental Verification
A well-known automaker uses PC material containing UV-327 to make headlight covers in its new model and conducted a two-year outdoor exposure test. The results showed that the UV-327-modified vehicle lampshade performed better in color change (?E value) and mechanical properties than the control group without UV-327 added. The specific data are as follows:
| Test items | Control group (no UV-327) | Add UV-327 group | Improvement |
|---|---|---|---|
| ?E value (color difference) | 6.8 | 2.3 | 66% |
| Impact strength (kJ/m²) | 72 | 95 | 32% |
(Two) Increased weather resistance of bumpers
As an important protective component of a car, the bumper must have good weather resistance and mechanical properties. Because it is usually made of polypropylene (PP) material, it is prone to surface powdering and brittle cracking due to ultraviolet rays. By adding UV-327 to the PP substrate, the bumper’s UV resistance can not only improve, but also improve its overall performance.
Practical Cases
A German auto parts supplier added 0.3% UV-327 to its PP bumper and conducted accelerated aging tests under extreme climate conditions. The results show that the bumper with UV-327 added has significantly improved both in terms of surface gloss retention and elongation of break.
| Test items | Control group (no UV-327) | Add UV-327 group | Improvement |
|---|---|---|---|
| Surface gloss retention | 58% | 87% | 49% |
| Elongation of Break (%) | 120 | 180 | 50% |
(III) Color stability optimization of interior parts
Although car interior parts (such as dashboards, door panels, etc.) are not directly exposed to the sun, they may still be affected by ultraviolet rays passing through the window glass during driving. To ensure the color stability of interior parts, many manufacturers will add UV-327 during production.
Technical Innovation
A American car brand has launched a new ABS interior, which successfully solved the fading problem of traditional ABS materials after long-term use by mixing UV-327 with pigment masterbatches. After laboratory simulation tests, the color retention rate of the interior parts is still as high as more than 95% after 500 hours of ultraviolet ray exposure.
V. Market prospects and development potential of UV-327
As the global automobile industry transforms towards intelligence and electrification, the requirements for weather resistance and reliability of automotive parts are becoming increasingly high. As a mature ultraviolet absorber, UV-327 will continue to grow in market demand. According to industry forecasts, by 2030, the global ultraviolet absorber market size is expected to exceed US$1 billion, of which the automotive sector will account for more than 40%.
At the same time, researchers are actively exploring new application scenarios of UV-327 andTechnology improvements. For example, it can improve its dispersion and efficiency through nanotechnology; develop more targeted functional composite materials; and study its potential uses in battery packaging of new energy vehicles, etc. These innovations will bring broader development space to the UV-327.
6. Conclusion: The glorious future of invisible heroes
UV absorber UV-327, although inconspicuous, plays a crucial role in the field of automobile manufacturing. It is like an invisible guardian, silently resisting the invasion of ultraviolet rays, providing reliable protection for automotive parts. Whether it is the anti-aging treatment of the car lamp cover, the enhanced weather resistance of the bumper, or the optimization of the color stability of the interior parts, the UV-327 has demonstrated its excellent performance and wide applicability.
Looking forward, with the continuous advancement of new material technology and the continuous expansion of market demand, UV-327 will surely play a greater role in automobile manufacturing and other related fields. Let us look forward to this “invisible hero” writing more brilliant chapters!
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