Application of DBTO in the preparation of pharmaceutical intermediates

Dibutyltin oxide (DBTO), as a catalyst in organic synthesis, plays a unique and important role in the preparation of pharmaceutical intermediates . Pharmaceutical intermediates are key components in the pharmaceutical process. They are usually necessary precursors in the synthesis path of active pharmaceutical ingredients (APIs). The use of DBTO can not only improve the synthesis efficiency of these intermediates, but also optimize reaction conditions and reduce the formation of by-products, thus overall improving the quality and production costs of pharmaceutical products. The following are several aspects of the application of DBTO in the preparation of pharmaceutical intermediates:

Conversion of alcohol derivatives

DBTO can promote the conversion of alcohol derivatives, such as esterification, etherification, dehydration and halogenation reactions. In medicinal chemistry, alcohol derivatives often need to be converted into other functional groups for further synthesis of complex molecular structures. For example, when synthesizing intermediates for certain antibiotics, antiviral drugs or anti-tumor drugs, DBTO can be used as an effective catalyst to help alcohols and carboxylic acids form ester bonds, or to promote the reaction of alcohols and halogenated hydrocarbons to form ethers or halogenated compounds. These are critical steps in the synthetic route.

ester exchange reaction

Transesterification reactions are very common in pharmaceutical synthesis, especially in the synthesis of ester drug intermediates that require changing the ester moiety. DBTO can effectively catalyze the transesterification reaction and achieve the preparation of the target intermediate by replacing the alkyl chain in the ester group. This type of reaction is very useful when synthesizing drugs with specific pharmacological properties, as different alkyl chains may significantly affect the solubility, stability, or bioavailability of the drug.

Condensation and cyclization reactions

DBTO also performs well in promoting condensation reactions and cyclization reactions. These reactions are critical for building complex molecular scaffolds, especially when it is necessary to form specific ring structures or connect multiple molecular fragments. For example, when synthesizing intermediates for certain steroid hormones or antibiotics, DBTO can promote the formation of carbon-carbon bonds, thereby achieving efficient molecular assembly.

Redox reaction

Although DBTO itself is not a typical oxidizing or reducing agent, it can participate in redox reactions in an indirect way, such as by catalyzing the activity of certain oxidizing or reducing agents, to affect the reaction process. In some cases, this may involve coordination of DBTO to metal ions in the reaction medium, thereby altering its catalytic activity.

Improve reaction selectivity

In complex multi-step synthesis, reaction selectivity is crucial because it is directly related to the purity and yield of the product. DBTO can improve the selectivity of target products and reduce unnecessary side reactions by precisely controlling reaction conditions, which is especially important for the preparation of highly pure pharmaceutical intermediates.

Safety and environmental considerations

Although DBTO has significant advantages in the synthesis of pharmaceutical intermediates, its use is also accompanied by safety and environmental issues. Organotin compounds may cause adverse effects on the environment and human health, so in industrial applications, safe operating procedures must be strictly followed, appropriate safety measures must be taken, and more environmentally friendly alternatives or catalyst recycling technologies must be explored to reduce their potential Negative impact.

Conclusion

The application of dibutyltin oxide in the preparation of pharmaceutical intermediates demonstrates its versatility and efficiency as a catalyst. Its catalytic role in various chemical reactions makes the pharmaceutical synthesis process more efficient and controllable, thereby promoting the development and production of new drugs. However, with the popularization of the concept of green chemistry, finding safer and more environmentally friendly catalysts and optimizing the use conditions of existing catalysts have become important directions for current and future research. Through continuous technological innovation and improvement, we can look forward to achieving a more sustainable and environmentally friendly production process while ensuring the quality of pharmaceutical products.

Extended reading:

CAS:2212-32-0 – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

N,N-Dicyclohexylmethylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co ., LTD

bismuth neodecanoate/CAS 251-964-6 – Amine Catalysts (newtopchem.com)

stannous neodecanoate catalysts – Amine Catalysts (newtopchem.com)

polyurethane tertiary amine catalyst/Dabco 2039 catalyst – Amine Catalysts (newtopchem.com)

DMCHA – morpholine

N-Methylmorpholine – morpholine

Polycat 41 catalyst CAS10294-43-5 Evonik Germany – BDMAEE

Polycat DBU catalyst CAS6674-22-2 Evonik Germany – BDMAEE

DBTO as a blowing agent component of polyurethane foam

Dibutyltin oxide (DBTO), as an organotin catalyst, is widely used in the production process of polyurethane (Polyurethane, PU) foam . Due to its excellent properties, such as good thermal insulation, sound insulation, shock absorption and durability, polyurethane foam has been widely used in construction, furniture, automobiles, packaging, thermal insulation and other fields. DBTO plays a vital role in this process, not only accelerating the formation of polyurethane foam, but also affecting the microstructure and properties of the foam.

The formation principle of polyurethane foam

The formation of polyurethane foam is based on the chemical reaction of isocyanate and polyol. This reaction is called polyurethane reaction. Under the action of a catalyst, an addition reaction occurs between isocyanate and polyol to generate a urethane segment. Then in the presence of water, the isocyanate further reacts with water to generate carbon dioxide gas and urea segment (Urea). The generation of carbon dioxide gas is key to the foaming process, forming bubbles in the reaction mixture, causing the mixture to expand and form a porous structure known as polyurethane foam.

The mechanism of action of DBTO

DBTO mainly plays the role of a catalyst in the foaming process of polyurethane foam. It significantly accelerates the reaction rate between isocyanates and polyols and between isocyanates and water, thereby accelerating foam formation. Specifically, DBTO enables the reaction to proceed at a lower temperature by reducing the reaction activation energy, which is crucial for controlling the heat release during the foaming process and avoiding deformation or damage of the foam due to overheating.

In addition, DBTO can also adjust the foaming time and curing speed of the foam, which is very important for controlling the microstructure of the foam (such as pore size, pore distribution, etc.). The appropriate pore structure not only determines the mechanical strength and elasticity of the foam, but also directly affects its thermal conductivity and acoustic performance.

The effect of DBTO on foam properties

The addition amount and activity of DBTO directly affect the performance of polyurethane foam. An appropriate amount of DBTO can ensure that the foam foams evenly and forms a dense and uniform pore structure, thereby obtaining higher compressive strength, lower thermal conductivity and good resilience. However, excessive DBTO may cause the foam to solidify too quickly and the internal gas cannot fully escape, thereby forming a closed cell structure, which may reduce the breathability and sound-absorbing properties of the foam.

Environmental and health considerations

Although DBTO plays an indispensable role in the production of polyurethane foam, organotin compounds including DBTO pose potential risks to the environment and human health. Long-term exposure to organotin compounds can cause skin irritation, respiratory problems, and even neurological damage. Therefore, the industry is actively looking for safer and more environmentally friendly catalyst alternatives to reduce environmental impact and protect worker health.

Conclusion

DBTO, as a key catalyst in the foaming process of polyurethane foam, plays a decisive role in promoting chemical reactions, controlling the foam formation process and optimizing foam performance. However, its potential environmental and health risks have also prompted the industry to continuously explore and develop new and safer catalyst systems in order to achieve more sustainable and environmentally friendly production practices while maintaining the excellent properties of polyurethane foam. As the concepts of green chemistry and sustainable development become increasingly popular, future polyurethane foam production will pay more attention to environmental protection and human health, pushing the entire industry to develop in a greener and safer direction.

Extended reading:

CAS:2212-32-0 – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

N,N-Dicyclohexylmethylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co ., LTD

bismuth neodecanoate/CAS 251-964-6 – Amine Catalysts (newtopchem.com)

stannous neodecanoate catalysts – Amine Catalysts (newtopchem.com)

polyurethane tertiary amine catalyst/Dabco 2039 catalyst – Amine Catalysts (newtopchem.com)

DMCHA – morpholine

N-Methylmorpholine – morpholine

Polycat 41 catalyst CAS10294-43-5 Evonik Germany – BDMAEE

Polycat DBU catalyst CAS6674-22-2 Evonik Germany – BDMAEE

The role of di-n-butyltin oxide in pesticide preparations

Dibutyltin Oxide (DBTO) is an organic tin compound with the chemical formula (C4H9)2SnO. Although DBTO is primarily used in industry as a catalyst and stabilizer, particularly in the production of polyurethane foams, it is also found in some pesticide formulations as an active ingredient or auxiliary. However, due to their potential effects on the environment and health, the application of organotin compounds is strictly regulated, and their use has been restricted or banned in many countries and regions.

Application of DBTO in pesticide formulations

In the field of pesticides, DBTO and its derivatives have been used as insecticides, fungicides and algaecides. These compounds inhibit or kill a variety of microorganisms, including bacteria, fungi, and certain types of algae. The antibacterial properties of DBTO make it an active ingredient in some pesticide formulations, especially in the control of crop diseases.

For example, DBTO and other organotin compounds have been used to prevent algae growth on ship hulls and to control algal blooms in aquaculture. Additionally, they are used in horticulture and agriculture to prevent plant diseases caused by fungi, such as powdery mildew, rust, and black spot.

Mechanism of action of DBTO

Organotin compounds, including DBTO, often exert their antibacterial effects by interfering with the metabolic processes of microorganisms. They can combine with the thiol groups on the cell membrane of microorganisms, causing damage to the cell membrane, thereby triggering the leakage of intracellular substances and cell death. In addition, they can inhibit the enzyme system of microorganisms and prevent energy production and cell division, thus achieving a bactericidal effect.

Environmental and health considerations

However, organotin compounds, including DBTO, have received widespread attention for their potential negative effects on the environment and human health. Research shows that organotin compounds are highly toxic to aquatic ecosystems and can accumulate in organisms and pass along the food chain, posing a threat to biodiversity. In addition, long-term exposure to organotin compounds can cause damage to human health, including adverse effects on the nervous system, reproductive system, and immune system.

Regulation and substitution

In light of the above concerns, the international community has taken action to restrict or ban the use of organotin compounds in certain areas. The EU’s REACH regulations (Registration, Evaluation, Authorization and Restriction of Chemicals Regulations) strictly restrict the use of DBTO and related organotin compounds, especially prohibiting their use in pesticides. Many other countries are following similar regulations and turning to safer, greener alternatives.

Conclusion

Although di-n-butyltin oxide (DBTO) has been used in pesticide formulations for its effective antibacterial properties, it has Due to potential environmental and health hazards, its use has been significantly restricted. As the global awareness of sustainable agriculture and environmental protection increases, the development of new, low-toxic, and efficient pesticide ingredients has become an industry trend. In the future, the development of pesticides will pay more attention to eco-friendliness and human safety, aiming to create an agricultural environment that not only ensures crop health but also maintains ecological balance. Against this background, the application of organotin compounds such as DBTO in pesticide formulations will gradually decrease, giving way to a new generation of pesticide technology that is more in line with modern environmental protection concepts.

Extended reading:

CAS:2212-32-0 – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

N,N-Dicyclohexylmethylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co ., LTD

bismuth neodecanoate/CAS 251-964-6 – Amine Catalysts (newtopchem.com)

stannous neodecanoate catalysts – Amine Catalysts (newtopchem.com)

polyurethane tertiary amine catalyst/Dabco 2039 catalyst – Amine Catalysts (newtopchem.com)

DMCHA – morpholine

N-Methylmorpholine – morpholine

Polycat 41 catalyst CAS10294-43-5 Evonik Germany – BDMAEE

Polycat DBU catalyst CAS6674-22-2 Evonik Germany – BDMAEE