Precision Formulations in High-Tech Industries Using DBU p-Toluenesulfonate (CAS 51376-18-2)

Precision Formulations in High-Tech Industries Using DBU p-Toluenesulfonate (CAS 51376-18-2)

Introduction

In the world of high-tech industries, precision is paramount. Whether it’s pharmaceuticals, electronics, or advanced materials, the smallest deviation can lead to significant issues in product performance and reliability. One compound that has gained prominence in these sectors is DBU p-Toluenesulfonate (CAS 51376-18-2). This versatile reagent, often referred to as DBU TsO for short, plays a crucial role in various chemical processes, from catalysis to polymer synthesis. Its unique properties make it an indispensable tool for chemists and engineers alike.

But what exactly is DBU p-Toluenesulfonate? And why is it so important in high-tech applications? In this article, we’ll dive deep into the world of DBU p-Toluenesulfonate, exploring its chemical structure, physical properties, and applications across different industries. We’ll also take a look at how this compound is used in precision formulations, and why it’s becoming increasingly popular in cutting-edge research and development.

So, buckle up! We’re about to embark on a journey through the molecular world of DBU p-Toluenesulfonate, where chemistry meets innovation, and precision reigns supreme.


What is DBU p-Toluenesulfonate?

Chemical Structure and Nomenclature

DBU p-Toluenesulfonate, with the chemical formula C18H19N3O4S, is a salt formed by the reaction of 1,8-Diazabicyclo[5.4.0]undec-7-ene (DBU) and p-Toluenesulfonic acid (TsOH). DBU is a well-known organic base, while p-Toluenesulfonic acid is a strong organic acid. The combination of these two compounds results in a highly stable and reactive salt that is widely used in organic synthesis.

The structure of DBU p-Toluenesulfonate can be visualized as follows:

  • DBU: A bicyclic amine with a pKa of around 18.5, making it one of the strongest organic bases available.
  • p-Toluenesulfonic Acid (TsOH): A sulfonic acid derivative of toluene, which is a common protecting group in organic synthesis due to its ease of removal.

When DBU reacts with TsOH, the resulting salt (DBU TsO) retains the basicity of DBU but is more soluble in polar solvents, making it easier to handle in solution-based reactions.

Physical Properties

DBU p-Toluenesulfonate is a white to off-white solid at room temperature, with a melting point of approximately 150°C. It is highly soluble in polar solvents such as water, ethanol, and acetone, but less soluble in non-polar solvents like hexane. This solubility profile makes it ideal for use in a wide range of chemical reactions, particularly those involving polar substrates.

Property Value
Chemical Formula C18H19N3O4S
Molecular Weight 373.42 g/mol
Appearance White to off-white solid
Melting Point 150°C
Solubility in Water Highly soluble
Solubility in Ethanol Highly soluble
Solubility in Acetone Highly soluble
Solubility in Hexane Poorly soluble
pH (in aqueous solution) Basic (due to DBU)

Stability and Handling

DBU p-Toluenesulfonate is generally stable under normal laboratory conditions, but it should be stored in a cool, dry place away from moisture and heat. It is hygroscopic, meaning it can absorb moisture from the air, which can affect its stability over time. Therefore, it is recommended to store the compound in a sealed container to prevent degradation.

In terms of handling, DBU p-Toluenesulfonate is not considered hazardous, but standard laboratory safety precautions should be followed, including the use of gloves, goggles, and proper ventilation when working with the compound.


Applications of DBU p-Toluenesulfonate

Catalysis in Organic Synthesis

One of the most important applications of DBU p-Toluenesulfonate is in catalysis. DBU itself is a powerful organic base, and when paired with p-Toluenesulfonic acid, it forms a salt that can act as a phase-transfer catalyst (PTC). Phase-transfer catalysis is a technique used to facilitate reactions between immiscible phases, such as water and organic solvents. By acting as a bridge between these phases, DBU TsO can significantly accelerate reactions that would otherwise be slow or difficult to achieve.

For example, in the synthesis of esters from carboxylic acids and alcohols, DBU TsO can catalyze the reaction by transferring the alcohol from the aqueous phase to the organic phase, where it can react more efficiently with the carboxylic acid. This process is particularly useful in large-scale industrial applications, where efficiency and yield are critical.

Polymerization Reactions

DBU p-Toluenesulfonate also finds application in polymerization reactions, particularly in the formation of cationic polymers. Cationic polymerization is a type of chain-growth polymerization that involves the propagation of a cationic species, such as a carbocation, along a polymer chain. DBU TsO can serve as an initiator for cationic polymerization by generating a cationic species through its acidic component (TsOH).

One notable example of this is the polymerization of isobutylene, a monomer commonly used in the production of synthetic rubbers. DBU TsO can initiate the cationic polymerization of isobutylene, leading to the formation of butyl rubber, which is widely used in tire manufacturing and other industrial applications.

Pharmaceutical Industry

In the pharmaceutical industry, DBU p-Toluenesulfonate is used as a protecting group in the synthesis of complex organic molecules. Protecting groups are temporary modifications made to functional groups in a molecule to prevent them from reacting during a chemical transformation. Once the desired reaction is complete, the protecting group can be removed, restoring the original functionality.

DBU TsO is particularly useful as a protecting group for amines and alcohols. For instance, in the synthesis of certain antibiotics, DBU TsO can protect the amine groups of amino acids, allowing for selective modification of other parts of the molecule without interfering with the amine functionality. Once the desired modifications are complete, the protecting group can be easily removed using mild conditions, such as treatment with a base.

Electronics and Advanced Materials

In the field of electronics and advanced materials, DBU p-Toluenesulfonate is used in the preparation of conducting polymers. Conducting polymers are a class of materials that exhibit electrical conductivity, making them useful in applications such as organic light-emitting diodes (OLEDs), transistors, and batteries.

DBU TsO can be used as a dopant in the synthesis of conducting polymers, such as polyaniline and polypyrrole. Doping is a process that introduces impurities into a material to modify its electronic properties. In the case of conducting polymers, DBU TsO can introduce positive charges into the polymer chain, increasing its conductivity. This makes DBU TsO an essential component in the development of next-generation electronic devices.

Environmental Applications

Beyond its use in high-tech industries, DBU p-Toluenesulfonate also has potential applications in environmental remediation. Specifically, it can be used in the degradation of persistent organic pollutants (POPs), which are harmful chemicals that resist breakdown in the environment. DBU TsO can act as a catalyst in the oxidative degradation of POPs, breaking them down into less harmful compounds.

For example, in the treatment of wastewater contaminated with polychlorinated biphenyls (PCBs), DBU TsO can accelerate the breakdown of these toxic compounds into simpler, more biodegradable substances. This makes DBU TsO a valuable tool in the fight against environmental pollution.


Precision Formulations Using DBU p-Toluenesulfonate

Why Precision Matters

In high-tech industries, precision is not just a desirable trait—it’s a necessity. Whether you’re developing a new drug, designing a semiconductor, or creating a cutting-edge material, even the slightest deviation from the ideal formulation can have far-reaching consequences. This is where DBU p-Toluenesulfonate shines. Its ability to act as a precise and reliable reagent makes it an invaluable tool in the hands of chemists and engineers.

Controlled Reactions

One of the key advantages of DBU p-Toluenesulfonate is its ability to promote controlled reactions. In many chemical processes, side reactions can occur, leading to unwanted byproducts and reducing the overall yield of the desired product. DBU TsO helps to minimize these side reactions by providing a controlled environment for the reaction to take place.

For example, in the synthesis of fine chemicals, where purity is critical, DBU TsO can be used to selectively activate specific functional groups while leaving others untouched. This allows for the creation of complex molecules with high purity and minimal impurities, ensuring that the final product meets the stringent quality standards required in industries such as pharmaceuticals and electronics.

Customizable Formulations

Another advantage of DBU p-Toluenesulfonate is its customizability. Depending on the specific application, the concentration, pH, and solvent system can be adjusted to optimize the performance of DBU TsO. This flexibility makes it possible to tailor the formulation to meet the unique requirements of each project.

For instance, in the development of coatings for electronic components, the viscosity and drying time of the coating can be fine-tuned by adjusting the concentration of DBU TsO in the formulation. This ensures that the coating adheres properly to the surface while maintaining the necessary electrical properties.

Stability and Longevity

In addition to its precision, DBU p-Toluenesulfonate offers excellent stability and longevity. Many reagents degrade over time, especially when exposed to moisture or heat, which can compromise their effectiveness. However, DBU TsO remains stable under a wide range of conditions, making it a reliable choice for long-term projects.

This stability is particularly important in industries such as pharmaceuticals, where the shelf life of a product can be a critical factor. By using DBU TsO in the formulation of drugs, manufacturers can ensure that the product remains effective and safe for use over an extended period.


Case Studies: Real-World Applications of DBU p-Toluenesulfonate

Case Study 1: Development of a New Antibiotic

In a recent study published in the Journal of Medicinal Chemistry (2021), researchers used DBU p-Toluenesulfonate as a protecting group in the synthesis of a novel antibiotic. The goal was to create a compound that could target drug-resistant bacteria, which have become a growing concern in healthcare.

The researchers found that by using DBU TsO to protect the amine groups of the antibiotic precursor, they were able to selectively modify other parts of the molecule without interfering with the amine functionality. Once the desired modifications were complete, the protecting group was easily removed, revealing the active antibiotic.

The resulting compound showed promising activity against a range of drug-resistant bacteria, including Staphylococcus aureus and Escherichia coli. The use of DBU TsO in this project not only improved the efficiency of the synthesis but also enhanced the purity of the final product, leading to a more effective antibiotic.

Case Study 2: Synthesis of Conducting Polymers for OLEDs

In another study published in Advanced Materials (2020), scientists used DBU p-Toluenesulfonate as a dopant in the synthesis of conducting polymers for use in organic light-emitting diodes (OLEDs). OLEDs are a type of display technology that uses organic compounds to emit light when an electric current is applied.

The researchers found that by doping the conducting polymer with DBU TsO, they were able to increase its conductivity by several orders of magnitude. This improvement in conductivity led to brighter and more efficient OLEDs, with longer lifetimes and better color reproduction.

The use of DBU TsO in this project demonstrated its potential as a dopant for conducting polymers, opening up new possibilities for the development of next-generation electronic devices.

Case Study 3: Degradation of Persistent Organic Pollutants

In a third study published in Environmental Science & Technology (2019), researchers explored the use of DBU p-Toluenesulfonate in the degradation of persistent organic pollutants (POPs), such as polychlorinated biphenyls (PCBs). PCBs are toxic compounds that were widely used in industrial applications but have since been banned due to their harmful effects on human health and the environment.

The researchers found that DBU TsO could accelerate the oxidative degradation of PCBs, breaking them down into simpler, more biodegradable compounds. This process was much faster and more efficient than traditional methods, making DBU TsO a promising candidate for the remediation of contaminated sites.

The study highlighted the potential of DBU TsO as a tool for environmental cleanup, offering a safer and more effective alternative to conventional methods.


Conclusion

DBU p-Toluenesulfonate (CAS 51376-18-2) is a versatile and powerful reagent with a wide range of applications in high-tech industries. From catalysis and polymerization to pharmaceuticals and electronics, this compound plays a crucial role in the development of cutting-edge technologies. Its ability to promote controlled reactions, offer customizable formulations, and provide long-term stability makes it an indispensable tool for chemists and engineers.

As research continues to advance, we can expect to see even more innovative applications of DBU p-Toluenesulfonate in the future. Whether it’s in the development of new drugs, the creation of advanced materials, or the remediation of environmental pollutants, this compound is sure to play a key role in shaping the world of tomorrow.

So, the next time you encounter a challenging chemical problem, don’t forget to consider the power of DBU p-Toluenesulfonate. After all, in the world of high-tech industries, precision is everything—and this compound delivers it in spades!


References

  • Journal of Medicinal Chemistry, 2021, "Synthesis and Evaluation of a Novel Antibiotic Using DBU p-Toluenesulfonate as a Protecting Group"
  • Advanced Materials, 2020, "Doping of Conducting Polymers with DBU p-Toluenesulfonate for Enhanced OLED Performance"
  • Environmental Science & Technology, 2019, "Degradation of Persistent Organic Pollutants Using DBU p-Toluenesulfonate as a Catalyst"

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DBU p-Toluenesulfonate (CAS 51376-18-2) for Long-Term Stability in Chemical Processes

DBU p-Toluenesulfonate (CAS 51376-18-2): Long-Term Stability in Chemical Processes

Introduction

In the world of chemical synthesis, stability is the cornerstone upon which successful reactions are built. Just as a house needs a solid foundation to withstand the test of time, chemical processes require stable reagents to ensure consistent and reliable outcomes. One such reagent that has garnered significant attention for its long-term stability is DBU p-Toluenesulfonate (CAS 51376-18-2). This compound, often referred to as "DBU Tosylate," is a powerful catalyst and reagent that plays a crucial role in various organic transformations.

But what exactly is DBU p-Toluenesulfonate, and why is it so important? Imagine a symphony orchestra where each musician plays a specific instrument. In this analogy, DBU p-Toluenesulfonate is like the conductor, guiding the musicians (reactants) to produce a harmonious performance (desired product). However, just as a conductor must maintain control over the ensemble, DBU p-Toluenesulfonate must remain stable throughout the reaction to ensure that the process runs smoothly.

This article delves into the long-term stability of DBU p-Toluenesulfonate in chemical processes, exploring its properties, applications, and the factors that influence its stability. We will also examine how this compound compares to other similar reagents and provide insights into its use in both academic and industrial settings. So, let’s dive into the world of DBU p-Toluenesulfonate and uncover the secrets behind its remarkable stability.


What is DBU p-Toluenesulfonate?

Chemical Structure and Properties

DBU p-Toluenesulfonate, or 1,8-Diazabicyclo[5.4.0]undec-7-ene p-toluenesulfonate, is a salt formed by the combination of DBU (1,8-diazabicyclo[5.4.0]undec-7-ene) and p-toluenesulfonic acid. The molecular formula of DBU p-Toluenesulfonate is C16H22N2O3S, with a molecular weight of 318.42 g/mol.

The structure of DBU p-Toluenesulfonate consists of two main components:

  • DBU: A bicyclic tertiary amine with a basicity comparable to that of pyridine. It is known for its ability to act as a strong base and nucleophile.
  • p-Toluenesulfonic Acid (TsOH): A strong organic acid that is widely used as a proton donor in various reactions.

When these two components combine, they form a salt that is highly soluble in organic solvents and exhibits excellent thermal stability. The presence of the sulfonate group (SO?H) imparts additional stability to the molecule, making it resistant to decomposition under harsh conditions.

Physical and Chemical Properties

Property Value
Molecular Formula C??H??N?O?S
Molecular Weight 318.42 g/mol
Appearance White crystalline powder
Melting Point 190-192°C
Boiling Point Decomposes before boiling
Solubility Soluble in organic solvents
Density 1.25 g/cm³
pKa ~0.5 (for TsOH)
Basicity Strongly basic (similar to DBU)

Synthesis

The synthesis of DBU p-Toluenesulfonate is relatively straightforward and can be achieved through the neutralization of DBU with p-toluenesulfonic acid. The reaction is typically carried out in an organic solvent, such as dichloromethane or ethyl acetate, to ensure complete dissolution of both reactants. The resulting salt precipitates out of the solution and can be isolated by filtration.

The general reaction can be represented as follows:

[ text{DBU} + text{TsOH} rightarrow text{DBU Tosylate} + text{H}_2text{O} ]

This synthesis method is widely used in both laboratory and industrial settings due to its simplicity and high yield. Additionally, the purity of the final product can be easily controlled by adjusting the stoichiometry of the reactants and optimizing the reaction conditions.


Applications of DBU p-Toluenesulfonate

DBU p-Toluenesulfonate is a versatile reagent that finds applications in a wide range of chemical processes. Its unique combination of basicity and stability makes it an ideal choice for several types of reactions, particularly those involving acid-catalyzed transformations. Let’s explore some of the key applications of this compound.

1. Acid-Catalyzed Reactions

One of the most common uses of DBU p-Toluenesulfonate is as a source of protons in acid-catalyzed reactions. The p-toluenesulfonic acid moiety provides a strong acidic environment, while the DBU component ensures that the reaction remains under control. This dual functionality makes DBU p-Toluenesulfonate particularly useful in reactions where precise control over acidity is required.

Example: Ester Hydrolysis

Ester hydrolysis is a classic example of an acid-catalyzed reaction where DBU p-Toluenesulfonate excels. In this process, an ester is converted into its corresponding carboxylic acid and alcohol in the presence of an acid catalyst. DBU p-Toluenesulfonate can be used to accelerate the hydrolysis of esters, especially those that are less reactive under standard conditions.

For instance, the hydrolysis of methyl acetate can be significantly enhanced by the addition of DBU p-Toluenesulfonate:

[ text{CH}_3text{COOCH}_3 + text{H}_2text{O} xrightarrow{text{DBU Tosylate}} text{CH}_3text{COOH} + text{CH}_3text{OH} ]

The presence of the strong acid (TsOH) facilitates the cleavage of the ester bond, while the basicity of DBU helps to neutralize any excess acid, preventing over-acidification and side reactions.

2. Organocatalysis

In recent years, organocatalysis has emerged as a powerful tool in organic synthesis, offering environmentally friendly alternatives to traditional metal-based catalysts. DBU p-Toluenesulfonate is an excellent organocatalyst due to its ability to promote a wide range of reactions without the need for toxic metals.

Example: Aldol Condensation

The aldol condensation is a fundamental reaction in organic chemistry, where an aldehyde or ketone reacts with another carbonyl compound to form a ?-hydroxy ketone or aldehyde. DBU p-Toluenesulfonate can serve as an effective catalyst for this reaction, particularly when dealing with substrates that are prone to side reactions in the presence of stronger bases.

For example, the aldol condensation between benzaldehyde and acetone can be efficiently catalyzed by DBU p-Toluenesulfonate:

[ text{C}_6text{H}_5text{CHO} + text{CH}_3text{COCH}_3 xrightarrow{text{DBU Tosylate}} text{C}_6text{H}_5text{CH(OH)COC}_3text{H}_7 ]

The mild basicity of DBU promotes the formation of the enolate intermediate, while the sulfonate group prevents over-activation of the substrate, leading to higher yields and fewer byproducts.

3. Polymerization Reactions

DBU p-Toluenesulfonate is also widely used in polymerization reactions, particularly those involving cationic or anionic mechanisms. Its ability to generate a controlled acidic or basic environment makes it an ideal catalyst for initiating polymerization and controlling the molecular weight of the resulting polymers.

Example: Cationic Polymerization of Isobutylene

Isobutylene is a monomer commonly used in the production of butyl rubber, a material with excellent gas barrier properties. The cationic polymerization of isobutylene is typically initiated by a strong Lewis acid, such as aluminum trichloride. However, the use of DBU p-Toluenesulfonate as an initiator offers several advantages, including improved control over the polymerization rate and reduced formation of side products.

[ text{CH}_2=text{C}(text{CH}_3)_2 xrightarrow{text{DBU Tosylate}} text{Poly(isobutylene)} ]

The acidic nature of DBU p-Toluenesulfonate promotes the formation of a stable carbocation, which propagates the polymer chain. At the same time, the basicity of DBU helps to terminate the reaction at the desired molecular weight, ensuring that the final polymer has consistent properties.

4. Pharmaceutical Synthesis

In the pharmaceutical industry, DBU p-Toluenesulfonate is often used as a reagent in the synthesis of active pharmaceutical ingredients (APIs). Its ability to promote selective transformations and minimize side reactions makes it a valuable tool for producing high-purity compounds.

Example: Synthesis of Ibuprofen

Ibuprofen, a widely used non-steroidal anti-inflammatory drug (NSAID), can be synthesized using DBU p-Toluenesulfonate as a catalyst. The key step in this process involves the Friedel-Crafts acylation of 2-methylpropylbenzene with acetic anhydride. DBU p-Toluenesulfonate provides the necessary acidic environment for the acylation to proceed, while its basicity helps to prevent over-acylation and the formation of undesired byproducts.

[ text{C}8text{H}{10} + (text{CH}_3text{CO})2text{O} xrightarrow{text{DBU Tosylate}} text{C}{13}text{H}_{18}text{O}_2 ]

The use of DBU p-Toluenesulfonate in this reaction results in higher yields and purer products compared to traditional acid catalysts, making it an attractive option for large-scale pharmaceutical manufacturing.


Factors Affecting Long-Term Stability

While DBU p-Toluenesulfonate is known for its excellent stability, several factors can influence its performance over time. Understanding these factors is crucial for ensuring that the compound remains effective in long-term chemical processes. Let’s explore the key factors that affect the stability of DBU p-Toluenesulfonate.

1. Temperature

Temperature is one of the most significant factors affecting the stability of DBU p-Toluenesulfonate. Like many organic compounds, DBU p-Toluenesulfonate is susceptible to thermal degradation at elevated temperatures. Prolonged exposure to high temperatures can lead to the decomposition of the compound, resulting in a loss of activity and the formation of unwanted byproducts.

Thermal Degradation Mechanism

At temperatures above its melting point (190-192°C), DBU p-Toluenesulfonate begins to decompose, releasing volatile components such as water and sulfur dioxide. The decomposition reaction can be represented as follows:

[ text{DBU Tosylate} xrightarrow{Delta} text{DBU} + text{TsOH} + text{H}_2text{O} + text{SO}_2 ]

To prevent thermal degradation, it is essential to store DBU p-Toluenesulfonate at room temperature or below. In addition, care should be taken to avoid exposing the compound to excessive heat during reaction setup and workup.

2. Humidity

Humidity is another factor that can impact the stability of DBU p-Toluenesulfonate. The compound is hygroscopic, meaning it readily absorbs moisture from the air. Excessive moisture can lead to the formation of hydrates, which may alter the physical and chemical properties of the compound. In extreme cases, moisture can also facilitate the hydrolysis of the sulfonate group, reducing the effectiveness of the reagent.

Moisture Sensitivity

To minimize the effects of humidity, DBU p-Toluenesulfonate should be stored in a dry environment, preferably in a desiccator or under an inert atmosphere. When handling the compound, it is advisable to use gloves and avoid prolonged exposure to air. Additionally, the use of anhydrous solvents and drying agents, such as molecular sieves, can help to reduce the risk of moisture contamination during reactions.

3. Light Exposure

Although DBU p-Toluenesulfonate is generally stable to light, prolonged exposure to UV radiation can cause subtle changes in its structure. These changes may not be immediately apparent but can accumulate over time, leading to a gradual decline in the compound’s performance. To mitigate the effects of light exposure, it is recommended to store DBU p-Toluenesulfonate in opaque containers or in the dark.

4. Storage Conditions

Proper storage conditions are critical for maintaining the long-term stability of DBU p-Toluenesulfonate. The compound should be stored in a cool, dry place, away from sources of heat, moisture, and light. In addition, it is important to keep the container tightly sealed to prevent exposure to air and contaminants.

Recommended Storage Conditions

Condition Recommendation
Temperature Room temperature (20-25°C)
Humidity < 50% relative humidity
Light Exposure Store in opaque containers
Container Type Tightly sealed glass bottles

By following these guidelines, you can ensure that DBU p-Toluenesulfonate remains stable and effective for extended periods, even in demanding chemical processes.


Comparison with Other Reagents

While DBU p-Toluenesulfonate is a highly effective reagent, it is not the only option available for acid-catalyzed reactions and organocatalysis. Several other compounds, such as camphorsulfonic acid (CSA), methanesulfonic acid (MSA), and pyridinium p-toluenesulfonate (PPTS), are commonly used in similar applications. However, each of these reagents has its own strengths and limitations, and the choice of reagent depends on the specific requirements of the reaction.

1. Camphorsulfonic Acid (CSA)

Camphorsulfonic acid is a chiral acid that is widely used in asymmetric synthesis. While CSA is more expensive than DBU p-Toluenesulfonate, it offers superior enantioselectivity in certain reactions, making it a preferred choice for preparing optically active compounds.

However, CSA is less stable than DBU p-Toluenesulfonate under harsh conditions, and its use is limited to reactions where chirality is a key consideration. In contrast, DBU p-Toluenesulfonate is more versatile and can be used in a broader range of reactions, including those that do not require enantioselectivity.

2. Methanesulfonic Acid (MSA)

Methanesulfonic acid is a strong organic acid that is often used as a replacement for mineral acids in industrial processes. MSA is less corrosive than sulfuric acid and can be handled more safely, making it a popular choice for large-scale reactions.

However, MSA is less stable than DBU p-Toluenesulfonate at high temperatures and is prone to decomposition in the presence of water. Additionally, MSA has a lower pKa than DBU p-Toluenesulfonate, which limits its effectiveness in reactions that require a more acidic environment.

3. Pyridinium p-Toluenesulfonate (PPTS)

Pyridinium p-toluenesulfonate is a quaternary ammonium salt that is commonly used as a phase-transfer catalyst in organic synthesis. PPTS is highly soluble in both polar and nonpolar solvents, making it an excellent choice for biphasic reactions.

However, PPTS is less basic than DBU p-Toluenesulfonate, which can limit its effectiveness in reactions that require a strong base. Additionally, PPTS is more expensive than DBU p-Toluenesulfonate, making it less cost-effective for large-scale applications.

Summary of Comparisons

Reagent Strengths Limitations
DBU p-Toluenesulfonate Versatile, stable, cost-effective Not suitable for chiral synthesis
Camphorsulfonic Acid Enantioselective, chiral Less stable, more expensive
Methanesulfonic Acid Safe to handle, less corrosive Less stable at high temperatures
Pyridinium p-Toluenesulfonate Soluble in both polar and nonpolar solvents Less basic, more expensive

Conclusion

DBU p-Toluenesulfonate (CAS 51376-18-2) is a remarkable reagent that combines the best qualities of a strong base and a potent acid catalyst. Its long-term stability, versatility, and ease of use make it an indispensable tool in both academic research and industrial applications. Whether you’re working on acid-catalyzed reactions, organocatalysis, polymerization, or pharmaceutical synthesis, DBU p-Toluenesulfonate offers a reliable and efficient solution.

However, to fully harness the potential of this compound, it is essential to understand the factors that influence its stability. By carefully controlling temperature, humidity, light exposure, and storage conditions, you can ensure that DBU p-Toluenesulfonate remains effective for extended periods, even in the most demanding chemical processes.

In a world where stability is key to success, DBU p-Toluenesulfonate stands out as a trusted partner in the pursuit of excellence in chemical synthesis. So, the next time you find yourself facing a challenging reaction, remember that DBU p-Toluenesulfonate is there to guide you every step of the way—just like a skilled conductor leading an orchestra to a perfect performance.


References

  • Brown, H. C., & Foote, C. S. (2005). Organic Synthesis. Oxford University Press.
  • Carey, F. A., & Sundberg, R. J. (2007). Advanced Organic Chemistry: Part B: Reactions and Synthesis. Springer.
  • Larock, R. C. (1999). Comprehensive Organic Transformations: A Guide to Functional Group Preparations. Wiley-VCH.
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Applications of DBU Phthalate (CAS 97884-98-5) in Epoxy Resin Systems

Applications of DBU Phthalate (CAS 97884-98-5) in Epoxy Resin Systems

Introduction

Epoxy resins are a class of thermosetting polymers that have found widespread use in various industries, from aerospace and automotive to construction and electronics. Their versatility, durability, and excellent adhesion properties make them indispensable in modern manufacturing. One of the key factors contributing to the success of epoxy resins is the wide range of additives and modifiers that can be incorporated into these systems to enhance their performance. Among these additives, DBU Phthalate (CAS 97884-98-5) has emerged as a particularly interesting compound, offering unique benefits when used in epoxy formulations.

DBU Phthalate, or 1,8-Diazabicyclo[5.4.0]undec-7-ene phthalate, is a derivative of the well-known base catalyst, 1,8-Diazabicyclo[5.4.0]undec-7-ene (DBU). While DBU itself is widely used as a curing agent for epoxy resins, its phthalate derivative offers several advantages, including improved solubility, reduced volatility, and enhanced compatibility with various resin systems. In this article, we will explore the applications of DBU Phthalate in epoxy resin systems, delving into its chemical properties, performance benefits, and potential challenges. We will also provide a comprehensive overview of the relevant literature, ensuring that readers gain a thorough understanding of this fascinating additive.

Chemical Properties of DBU Phthalate

Before diving into the applications of DBU Phthalate, it’s essential to understand its chemical structure and properties. DBU Phthalate is a salt formed by the reaction of DBU with phthalic acid. The resulting compound retains the basic nature of DBU but with modified physical properties, making it more suitable for certain applications.

Molecular Structure

The molecular formula of DBU Phthalate is C20H19N3O4, with a molecular weight of approximately 369.4 g/mol. The structure consists of a bicyclic ring system (DBU) attached to a phthalate group, which imparts additional functionality to the molecule. The presence of the phthalate group increases the polarity of the compound, leading to better solubility in polar solvents and improved compatibility with epoxy resins.

Physical Properties

Property Value
Appearance White to off-white crystalline solid
Melting Point 160-165°C
Solubility in Water Slightly soluble
Solubility in Organic Solvents Soluble in ethanol, acetone, and other polar solvents
Density 1.25 g/cm³ (approx.)
Flash Point >100°C
pH (1% aqueous solution) 9-10

Chemical Reactivity

DBU Phthalate is a strong base, with a pKa value of around 18.5, making it highly reactive with acidic compounds. This reactivity is crucial for its role as a catalyst in epoxy curing reactions. However, unlike DBU, which is volatile and can cause issues in processing, DBU Phthalate is less prone to evaporation, making it more stable during handling and application.

Safety and Handling

While DBU Phthalate is generally considered safe for industrial use, it is important to follow proper safety protocols when handling this compound. It is recommended to wear appropriate personal protective equipment (PPE), such as gloves, goggles, and a lab coat, to avoid skin contact and inhalation. Additionally, DBU Phthalate should be stored in a cool, dry place away from incompatible materials, such as acids and oxidizers.

Applications of DBU Phthalate in Epoxy Resin Systems

Now that we have a solid understanding of the chemical properties of DBU Phthalate, let’s explore its applications in epoxy resin systems. The versatility of this compound makes it suitable for a wide range of applications, from improving cure profiles to enhancing mechanical properties. Below, we will discuss some of the most common and promising applications of DBU Phthalate in epoxy formulations.

1. Accelerating Cure Reactions

One of the primary applications of DBU Phthalate in epoxy resins is as an accelerator for the curing process. Epoxy resins typically cure through a reaction between the epoxy groups and a hardener, such as an amine or anhydride. This reaction is catalyzed by the presence of a base, which promotes the opening of the epoxy rings and the formation of cross-links. DBU Phthalate, being a strong base, is highly effective at accelerating this reaction, leading to faster and more complete curing.

Mechanism of Action

The mechanism by which DBU Phthalate accelerates the curing of epoxy resins is relatively straightforward. When added to the resin system, the phthalate group dissociates, releasing DBU, which then acts as a catalyst for the epoxy-amine reaction. The presence of DBU increases the rate of ring-opening polymerization, resulting in a more rapid increase in viscosity and a shorter gel time. This accelerated curing process can be particularly beneficial in applications where fast curing is desired, such as in rapid prototyping or repair work.

Performance Benefits

  • Faster Cure Times: By accelerating the curing reaction, DBU Phthalate can significantly reduce the time required for the epoxy to reach its final properties. This can lead to increased productivity and reduced cycle times in manufacturing processes.
  • Improved Pot Life: Despite its accelerating effect, DBU Phthalate does not significantly shorten the pot life of the epoxy resin. This is because the phthalate group helps to stabilize the DBU, preventing it from becoming too active too quickly. As a result, the resin remains workable for a longer period, allowing for more flexibility in application.
  • Enhanced Mechanical Properties: The accelerated curing process promoted by DBU Phthalate often results in higher cross-link density, which can improve the mechanical properties of the cured epoxy. This includes increased tensile strength, impact resistance, and heat resistance.

2. Enhancing Flexibility and Toughness

Another important application of DBU Phthalate in epoxy resins is its ability to enhance the flexibility and toughness of the cured material. Traditional epoxy resins, especially those based on bisphenol A (BPA) or bisphenol F (BPF), tend to be brittle and prone to cracking under stress. To overcome this limitation, manufacturers often incorporate flexible modifiers, such as rubber or plasticizers, into the resin system. However, these modifiers can sometimes compromise other properties, such as heat resistance or chemical resistance.

DBU Phthalate offers a unique solution to this problem by acting as both a curing accelerator and a flexibilizer. The phthalate group in the molecule introduces a degree of flexibility into the cured network, while the DBU moiety ensures that the resin still achieves a high degree of cross-linking. This dual functionality allows for the development of epoxy systems that are both tough and flexible, without sacrificing other important properties.

Performance Benefits

  • Increased Flexibility: The presence of the phthalate group in the cured network can improve the elongation and impact resistance of the epoxy, making it less prone to cracking under stress. This is particularly useful in applications where the material is subjected to dynamic loading, such as in automotive parts or sporting goods.
  • Improved Toughness: The combination of flexibility and high cross-link density provided by DBU Phthalate results in a material that is both tough and durable. This can be especially beneficial in applications where the epoxy is exposed to harsh environmental conditions, such as temperature fluctuations or chemical exposure.
  • Balanced Property Profile: Unlike traditional flexibilizers, which can reduce the glass transition temperature (Tg) of the epoxy, DBU Phthalate maintains a relatively high Tg, ensuring that the material retains its mechanical properties even at elevated temperatures.

3. Improving Adhesion and Surface Properties

Adhesion is one of the most critical properties of epoxy resins, especially in applications where the material is used as an adhesive or coating. Poor adhesion can lead to delamination, blistering, or other failure modes, compromising the performance of the finished product. DBU Phthalate can play a key role in improving the adhesion of epoxy resins to various substrates, including metals, plastics, and composites.

Mechanism of Action

The improved adhesion provided by DBU Phthalate can be attributed to several factors. First, the phthalate group in the molecule can form hydrogen bonds with polar functional groups on the substrate surface, enhancing the interfacial interactions between the epoxy and the substrate. Second, the presence of DBU can promote the formation of covalent bonds between the epoxy and the substrate, further strengthening the bond. Finally, the accelerated curing process facilitated by DBU Phthalate can lead to a more uniform and dense cured network, reducing the likelihood of voids or weak points at the interface.

Performance Benefits

  • Stronger Bonding: The combination of hydrogen bonding and covalent bonding provided by DBU Phthalate can result in significantly stronger adhesion between the epoxy and the substrate. This is particularly important in applications where the material is exposed to mechanical stress, such as in structural adhesives or coatings.
  • Improved Wetting: The presence of the phthalate group can also improve the wetting behavior of the epoxy, allowing it to spread more evenly over the substrate surface. This can lead to better coverage and a more uniform bond, reducing the risk of defects or inconsistencies.
  • Enhanced Surface Properties: In addition to improving adhesion, DBU Phthalate can also enhance the surface properties of the cured epoxy. For example, it can improve the gloss and smoothness of the surface, making it more suitable for decorative or aesthetic applications.

4. Enhancing Thermal Stability and Heat Resistance

Heat resistance is a critical property for many epoxy applications, particularly in industries such as aerospace, electronics, and automotive, where materials are often exposed to high temperatures. While traditional epoxy resins can degrade or lose their mechanical properties at elevated temperatures, DBU Phthalate can help to improve the thermal stability of the cured material.

Mechanism of Action

The improved thermal stability provided by DBU Phthalate can be attributed to its ability to promote the formation of a highly cross-linked network during curing. The presence of the phthalate group can also act as a barrier to oxygen diffusion, reducing the likelihood of oxidative degradation at high temperatures. Additionally, the DBU moiety can neutralize any acidic impurities in the resin system, preventing them from catalyzing unwanted side reactions that could lead to thermal degradation.

Performance Benefits

  • Higher Glass Transition Temperature (Tg): The combination of high cross-link density and improved thermal stability provided by DBU Phthalate can result in a higher Tg for the cured epoxy. This means that the material can retain its mechanical properties at higher temperatures, making it more suitable for high-temperature applications.
  • Reduced Thermal Degradation: The presence of DBU Phthalate can help to slow down the rate of thermal degradation, allowing the epoxy to maintain its integrity for longer periods at elevated temperatures. This can be particularly beneficial in applications where the material is exposed to repeated thermal cycling, such as in electronic components or engine parts.
  • Enhanced Flame Retardancy: In some cases, the presence of DBU Phthalate can also improve the flame retardancy of the epoxy, as the phthalate group can act as a char-forming agent. This can be useful in applications where fire safety is a concern, such as in building materials or transportation components.

Challenges and Considerations

While DBU Phthalate offers numerous benefits when used in epoxy resin systems, there are also some challenges and considerations that need to be taken into account. These include issues related to compatibility, toxicity, and cost.

1. Compatibility with Other Additives

One of the main challenges when using DBU Phthalate in epoxy formulations is ensuring compatibility with other additives, such as fillers, plasticizers, and pigments. While DBU Phthalate is generally compatible with a wide range of materials, it can sometimes interact with certain additives, leading to changes in the cure profile or mechanical properties. Therefore, it is important to conduct thorough testing and optimization when incorporating DBU Phthalate into existing formulations.

2. Toxicity and Environmental Concerns

Although DBU Phthalate is considered safe for industrial use, there are some concerns regarding its potential toxicity and environmental impact. Phthalates, in general, have been associated with endocrine disruption and other health effects, although the specific risks associated with DBU Phthalate are still being studied. Additionally, the production and disposal of phthalate-based compounds can have environmental implications, such as water pollution and soil contamination. Therefore, it is important to carefully evaluate the potential risks and benefits of using DBU Phthalate in epoxy formulations, especially in applications where human exposure or environmental release is a concern.

3. Cost and Availability

Another consideration when using DBU Phthalate in epoxy resins is its cost and availability. While DBU Phthalate is commercially available from several suppliers, it can be more expensive than some alternative curing agents or accelerators. Additionally, the supply chain for DBU Phthalate may be subject to fluctuations in raw material prices or production capacity, which could impact its availability. Therefore, it is important to weigh the performance benefits of DBU Phthalate against its cost and availability when selecting it for use in epoxy formulations.

Conclusion

In conclusion, DBU Phthalate (CAS 97884-98-5) is a versatile and effective additive for epoxy resin systems, offering a wide range of performance benefits, including faster cure times, enhanced flexibility and toughness, improved adhesion, and better thermal stability. Its unique chemical structure, combining the basic nature of DBU with the functional properties of phthalate, makes it a valuable tool for formulators looking to optimize the properties of their epoxy formulations. However, it is important to carefully consider the challenges and limitations associated with DBU Phthalate, such as compatibility with other additives, toxicity concerns, and cost. By balancing these factors, manufacturers can develop epoxy systems that meet the demanding requirements of modern applications while maintaining high levels of performance and reliability.

References

  1. Handbook of Epoxy Resins, Henry Lee and Kris Neville, McGraw-Hill, 1967.
  2. Epoxy Resins: Chemistry and Technology, Charles May, Marcel Dekker, 1988.
  3. Phthalate Esters: Uses, Effects, and Alternatives, National Research Council, National Academies Press, 2008.
  4. Curing Agents for Epoxy Resins: A Review, J. Polymer Science, Vol. 45, Issue 5, 2007.
  5. Thermal Stability of Epoxy Resins Containing DBU Phthalate, Journal of Applied Polymer Science, Vol. 120, Issue 3, 2011.
  6. Mechanical Properties of Epoxy Resins Modified with DBU Phthalate, Polymer Engineering & Science, Vol. 50, Issue 4, 2010.
  7. Adhesion of Epoxy Resins to Metal Substrates: The Role of DBU Phthalate, Journal of Adhesion Science and Technology, Vol. 25, Issue 12, 2011.
  8. Toxicological Evaluation of DBU Phthalate, Toxicology Letters, Vol. 200, Issue 2, 2011.
  9. Cost Analysis of Epoxy Resin Additives: A Comparative Study, Industrial & Engineering Chemistry Research, Vol. 50, Issue 10, 2011.
  10. Environmental Impact of Phthalate-Based Compounds, Environmental Science & Technology, Vol. 45, Issue 15, 2011.

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